Friday Hack Chat: GNU Radio

August 29, 2018 by 4 Comments

Software defined radio picked up a lot of popularity when it was discovered that cheap USB TV tuners were functional bits of hardware that could become SDRs. It’s the software that makes this possible, and when it comes to SDR software, there’s no better tool than GNU Radio. For this week’s Hack Chat we’re going to sit down with some of the people behind this awesome software tool and pick their brains.

Our guests for this week’s Hack Chat will be Derek Kozel and Nate Temple, officers of the GNU Radio project. They’re also organizers of this year’s GNU Radio Conference. Also joining in on the Hack Chat will be Martin Braun, community manager, PyBOMBS maintainer, and GNU Radio Foundation officer.

GNU Radio is perhaps the most important bit of any software defined radio toolchain. This is the software that provides signal processing blocks to implement software defined radios. GNU radio is how you take a TV tuner USB dongle and pull images from satellites. You can use it for simulation, and GNU Radio is widely used by hobbyists, academics, and by people in industry.

For this week’s Hack Chat, we’re going to be talking all about GNU Radio. What can you do with it? Was the interface really inspired by MaxMSP? All that and more in this week’s Hack Chat.

  • Various bits of hardware that make GNU Radio work
  • The core process of writing modules
  • Upcoming features of GNU Radio

You are, of course, encouraged to add your own questions to the discussion. You can do that by leaving a comment on the GNU Radio Hack Chat Event Page and we’ll put that in the queue for the Hack Chat discussion.join-hack-chat

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This week is just like any other, and we’ll be gathering ’round our video terminals at noon, Pacific, on Friday, August 31st. Need a countdown timer? We should look into hosting these countdown timers on hackaday.io, actually.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

A Scratch-Built Drill Press Vise From Scrap

August 29, 2018 by 12 Comments

Never underestimate the importance of fixturing when you’re machining parts. No matter what the material, firmly locking it down is the key to good results, and may be the difference between a pleasant afternoon in the shop and a day in the Emergency Room. Flying parts and shattered tooling are no joke, but a lot of times quality commercial solutions are expensive and, well, commercial.  So this scratch-built drill press vise is something the thrifty metalworker may want to consider.

To be sure, [Ollari’s] vise, made as it is almost completely from scrap angle iron, is no substitute for a vise made from precision ground castings. But it’s clear that he has taken great care to keep everything as square and true as possible, and we give him full marks for maximizing his materials. And his tools — nothing more complicated than a MIG welder is used, and most of the fabrication is accomplished with simple hand tools. We like the way he built up sturdy profiles by welding strap stock across the legs of the angle iron used for the jaws, to give them a strong triangular cross-section to handle the clamping force. And using the knurled end of an old socket wrench as the handle was inspired; we’ll certainly be filing that idea away for a rainy day in the shop. Although we might use Acme rather than plain threaded rod.

We always enjoy seeing someone fabricate their own tools, and this one reminds us a bit of the full-size bench vise built up from layers of welded steel we featured a while back. It even looks a little like this 3D-printed vise, too.

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The Largest Aircraft Ever Built Will Soon Launch Rockets To Space

August 29, 2018 by 57 Comments

Deep in the mojave, the largest aircraft ever made will soon be making test flights. This is the Stratolaunch, and it’s measured the largest to ever fly based on wingspan. The Stratolaunch was constructed out of two 747s, and is designed for a single purpose: as a mobile launch platform for orbital rockets.

There are a couple of ways to measure the size of an aircraft. The AN-225 Mriya has the highest payload capacity, but only one of those was ever built (though that might change soon). The Spruce Goose was formerly the largest aircraft by wingspan, but it only flew once, and only in ground effect. The Stratolaunch is in another category entirely. This is an aircraft that contains some of the largest composite structures on the planet. Not only can you park a school bus between the fuselages of the Stratolaunch, you can strap that school bus to the plane and carry it up to 30,000 feet.

But why build this astonishing aircraft? The reasons go back more than a decade, and the end result is a spaceplane.

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Power Steering Pump Repurposed For Great Speed

August 29, 2018 by 45 Comments

Electric bikes are getting a lot of attention lately. Pretty much anyone can buy a kit online and get a perfectly street legal ride with plenty of range. But if you don’t want to take the kit route, and you’d rather take a tack that will get you noticed more around these parts, take some notes from [Jule553648]’s recent build that definitely isn’t using any parts from a kit.

The motor from the build is an electric power steering pump from a junkyard car. This gets mounted on a one-off rear bike rack and drives the rear tire with help from some gears from a pocket bike gearbox from eBay. A lot of the parts in this build were designed and built using CAD and a machine shop, and the parts for the battery and the power controller were sourced via China to save on cost.

The whole build has a homemade vibe that we find irresistible. The bike can go 35 km/h on level ground without breaking a sweat and has about 40 km of range which is nothing to scoff at. It might even be street legal depending on the wattage of the motor and whether or not you live in Europe (where throttles are generally not allowed on electric bikes). If you’re lacking a machine shop, though, we featured a very well-built kit ebike a while back that you could use as a model to get your feet wet.

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Raspberry Pi As 433 MHz To MQTT Gateway

August 29, 2018 by 19 Comments

Many low-cost wireless temperature and humidity sensors use a 433 MHz transmitter to send data back to their base stations. This is a great choice for the manufacturer of said devices because it’s simple and the radios are cheap, but it does limit what we as the consumer can do with it a bit. Generally speaking, you won’t be reading data from these sensors on your computer unless you’ve got an SDR device and some experience with GNU Radio and reading the Nexus protocol.

But [Aquaticus] has developed a very comprehensive piece of software that should make integrating these type of sensors into your home automation system much easier, as long as you’ve got a spare Raspberry Pi lying around. Called nexus433, it uses a cheap 433 MHz receiver connected to the Pi’s GPIO pins to receive data from environmental sensors using the popular Nexus communication protocol. A few known compatible sensors are listed in the project documentation, one of which can be had for as little as $5 USD shipped.

In addition to publishing the temperature, humidity, and battery level values from the sensors to MQTT, it even tracks connection quality for each individual sensor and when they go on and offline. To be sure, this is no simple hack. In nexus433, [Aquaticus] has created a mature Linux service with enough flexibility that you shouldn’t have any problems working it into your automation setup, whether it’s Home Assistant or something you’ve put together yourself.

We’ve seen a number of home automation hacks using these ubiquitous 433 MHz radios,  from controlling them with an ESP8266 to hacking a popular TP-LINK router into a low-cost home automation hub.

A CNC Woodworking Tool That Does The Hard Parts

August 28, 2018 by 26 Comments

Drawn along in the wake of the 3d printing/home shop revolution has been the accessibility of traditional subtractive CNC equipment, especially routers and mills. Speaking of, want a desktop mill? Try a Bantam Tools (née Othermachine) Desktop Milling Machine or a Carvey or a Carbide 3D Nomad. Tiny but many-axis general purpose mill? Maybe a Pocket NC. Router for the shop? Perhaps a Shapeoko, or an X-Carve, or a ShopBot, or a… you get the picture. [Rundong]’s MatchSticks device is a CNC tool for the shop and it might be classified as a milling machine, but it doesn’t quite work the way a more traditional machine tool does. It computer controls the woodworker too.

Sample joints the MatchSticks can cut

At a glance MatchSticks probably looks most similar to a Pocket NC with a big Makita router sticking out the side. There’s an obvious X-axis spoilboard with holes for fixturing material, mounted to a gantry for Z-axis travel. Below the big friendly handle on top is the router attached to its own Y-axis carriage. The only oddity might be the tablet bolted to the other side. And come to think of it the surprisingly small size for such an overbuilt machine. What would it be useful for? MatchSticks doesn’t work by processing an entire piece of stock at once (that what you’re for, adaptable human woodworker) it’s really a tool for doing the complex part of the job – joinery – and explaining to the human how to do the rest.

The full MatchSticks creation flow goes like this:

  1. Choose a design to make on the included interface and specify the parameters you want (size, etc).
  2. The MatchSticks tool will suggest what material stocks you need, and then ask you to cut them to size and prepare them using other tools.
  3. For any parts which require CNC work the tool will help guide the user to fixture the stock to its bed, then do the cutting itself.
  4. Once everything is ready for final assembly the MatchSticks will once again provide friendly instructions for where to pound the mallet.

In this way [rundong], [sarah], [jeremy], [ethan], and [eric] were able to build a much smaller machine tool without sacrificing much practical functionality. It’s almost software-like in it’s focus on a singular purpose. Why reinvent what the table saw can do when the user probably already has access to a table saw that will cut stock better? MatchSticks is an entire machine bent around one goal, making the hard stuff easier.

It’s worth noting that MatchSticks was designed as an exploration into computer/human interaction for the ACM Conference on Human Factors in Computing Systems so it’s not a commercial product quite yet (we’re eagerly waiting!). For a much more in depth look at the project and its goals and learnings the full research paper is available here. Their intro video is down after the break.

Thanks [ethan] for the tip!

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NASA Shows Off Its Big Computer In 1986

August 28, 2018 by 55 Comments

Sometimes it is hard to remember just how far computers have come in the last three or four decades. An old NASA video (see below) has been restored with better sound and video recently that shows what passed for a giant computer in 1986. The Cray 2 runs at 250 MHz and had two gigabytes of memory (256 megabytes of million 64-bit words).

Despite the breathless praise, history hasn’t been kind to the Cray 2. Based on ECL, it had 4 processors and –in theory — could reach 1,900 megaFLOPs/second (a FLOP is a floating point operation). However, practical problems made it difficult to get to that theoretical maximum.

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