A 3D-Printed Bowl Feeder For Tiny SMD Parts

July 22, 2018 by 30 Comments

[Andrzej Laczewski] has something big in mind for small parts, specifically SMD resistors and capacitors. He’s not talking much about that project, but from the prototype 3D-printed bowl feeder he built as part of it, we can guess that it’s going to be a pretty cool automation project.

Bowl feeders are common devices in industrial automation, used to take a big pile of parts like nuts and bolts and present them to a process one at a time, often with some sort of orientation step so that all the parts are the right way around. They accomplish this with a vibratory action through two axes, which [Andrzej] accomplishes with the 3D-printed ABS link arms supporting the bowl. The spring moment of the arms acts to twist the bowl slightly when it’s pulled down by a custom-wound electromagnet, such that the parts land in a slightly different place every time the bowl shifts. For the parts on the shallow ramp spiraling up the inside of the bowl, that means a single-file ride to the top. It’s interesting to see how changing the frequency of the signal sent to the coil impacts the feed; [Andrzej] used a function generator to find the sweet spot before settling on a dedicated circuit. Watch it in action below.

We’re really impressed with the engineering that went into this, even if we wonder what the vibration will do to the SMD components. Still, we can’t wait to see this in a finished project – perhaps it’ll be integrated like this Arduino-fied bowl feeder.

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Out Of Batteries For Your Torch? Just Use A Mini Nitro Engine

July 22, 2018 by 18 Comments

We can certainly relate to an incomplete project sowing the seed for a better one, and that’s just what happened in [JohnnyQ90]’s latest video. He initially set out to create an air compressor powered by a nitro engine, and partially succeeded – air was compressed, but not nearly enough to be useful.

Instead, he changed tack and decided to use the 1 cc engine to make a small electric generator. [JohnnyQ90] is, of course, no stranger to the nitro engine, having previously brought us the micro chainsaw conversion, and nitro powered rotary tool. This time round, the build is a conceptually simple task: connect an engine to a DC motor and you’re done. But physically implementing it in an elegant way is a different story, and this is always where [JohnnyQ90] shines; we never get tired of watching him produce precision parts on the lathe. A fuel tank is made from a modified Zippo can and, courtesy of a CNC milled fan and 3D printed shroud, the motor air cools itself.

Towards the end of the video, [JohnnyQ90] plays with the throttle a little, causing the bulb connected to the generator to brighten accordingly. It might be fun to control the throttle with a servo and try to regulate the voltage on the output under different load conditions.

We love novel ways of creating electricity; previously we’ve written about how to generate power from a coke can, as well as this 120 W thermoelectric generator (TEG) setup.

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Repairing A Capacitor Inside A Potted Transformer

July 22, 2018 by 12 Comments

We always enjoy watching [Mr. Carlson’s] videos because he looks like he is taping in a rocket ship set from a 1950s drive-in movie. In a recent video, he identified an old oscilloscope that had a transformer assembly that is potted with a pair of capacitor inside. The capacitor failed so [Carlson] decided he would repair it. The problem? The transformer and capacitor are potted together with some sort of tar compound. You can see the result in the video below.

He actually didn’t know for sure the capacitor was really in the transformer, but they were in the schematic and by process of elimination, it had to be inside. Once he liberated the transformer, he did some tests to identify the capacitor before the depotting. The depotting takes a lot of heat and could damage the transformer, so he wanted to make sure it was really in there.

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Recycle LCDs Into LEDs

July 21, 2018 by 12 Comments

We always find it funny when we see ads for modern LED TVs. These TVs don’t use LEDs to show the picture. They are nothing more than LCD screens with LED backlighting instead of cold cathode fluorescent lamps. [Akshaylals] had a few LCD laptop and phone panels that were defunct and decided to recycle them to get to the LEDs within.

Most panels are lit from one or two edges with a bar of LEDs. You only have to peel off some tape and plastic. If you wonder what all those plastic sheets do, see the [Engineer Guy’s] video, below.

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Old Phone, New Remote Switch

July 21, 2018 by 38 Comments

With mobile phones now ubiquitous for the masses in much of the world for over two decades, something a lot of readers will be familiar with is a drawer full of their past devices. Alongside the older smartphone you’ll have a couple of feature phones, and probably at the bottom a Nokia candybar or a Motorola flip phone. There have been various attempts over the years to make use of the computing power the more recent ones contain through using their smartphone operating systems, but the older devices remain relatively useless.

[Vishwasnavada] has a neat plan though, using an ancient phone as a remote trigger device, by interfacing it with an Arduino. There are many ways this could be achieved depending on the model of the phone in question, but one thing common to nearly all devices is a vibration motor. Removing the motor and taking its power line to a GPIO allows the Arduino to sense when the phone is ringing. The idea then is that a call can be placed to the phone which is not picked up, but because it triggers the vibration motor it can be used to make the microcontroller do something remotely. A hack with limited capabilities then, but one that is cheap and simple, uses a recycled device, and should work almost anywhere populated on the planet given the global reach of 2G networks.

This isn’t the first respin of a classic Nokia we’ve brought you, they will also talk data.

Wire Wound Resistors On Your Own

July 21, 2018 by 17 Comments

In all kinds of engineering, we build on abstractions in a kind of inverted pyramid. Lots of people can, for example, design a system using ready-made building blocks on printed circuit boards. Fewer people can do the same design using ICs. Fewer still can design with components. But who designs the components? Even fewer people. Then there are the people designing the constituent elements of those components. [Learnelectronics] wanted to break one of those abstraction layers so he shows how to make your own wire-wound resistors.

Wire-wound resistors are often used when you need resistance with a higher power dissipation than a common film or composition resistor. Using nichrome wire makes this more practical since a meter of it has nearly 20 ohms of resistance. A regular wire has much less resistance.  The video shows a drill winding a coil of wire neatly, but this also highlights one of the problems with wire wound resistors.

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A Caterpillar Drive That Actually Looks Like A Caterpillar

July 21, 2018 by 39 Comments

[Tom Clancy]’s The Hunt For Red October is a riveting tale of a high-level Soviet defector, a cunning young intelligence analyst, a chase across the North Atlantic, and a new submarine powered by a secret stealth ‘caterpillar’ drive. Of course there weren’t a whole lot of technical details in the book, but the basic idea of this propulsion system was a magnetohydrodynamic drive. Put salt water in a tube, wrap a coil of wire around the tube, run some current through the wire, and the water spits out the back. Yes, this is a real propulsion system, and there was a prototype ferry in Japan that used the technology, but really the whole idea of a caterpillar drive is just a weird footnote in the history of propulsion.

This project for the Hackaday Prize is probably the closest we’re going to see to a caterpillar drive, and it can do it on a small remote-controlled boat. Instead of forcing water out of the back of a tube with the help of magic pixies, it’s doing it with a piston. It’s a drive for a solar boat race, and if you look at the cutaway view, it does, indeed, look like a caterpillar.

Instead of pushing water through a tube by pushing water through a magnetic field, this drive system is something like a linear motor, moving a piston back and forth. The piston contains a valve, and when the piston moves one way, it sucks water in. When the piston moves in the opposite direction, it pushes water out.

The goal of this project is to compete against other solar powered remote-controlled boats. Of course, most of the other boats are using a DC motor and a propeller. This is a weird one, though, and we’re very interested in seeing how the production version will work.

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