Hackaday Prize Entry: Scorpion DC-DC Voltage Converter

October 4, 2017 by 32 Comments

Finding the right wall wart or charger to go with an appliance might be a matter of convenience to you and I, but there are some people who really, really need the right charger, because not having it could mean a fire.

[marius] is a Romanian hardware engineer who moved to Papua New Guinea, where he had the opportunity to travel in the remote jungle of that country. There, he saw many people who used solar panels to charge car batteries for a 3W light bulb at night, their phones, or other conveniences that only need a few Watt-hours a day. Connecting car batteries directly to solar panels isn’t a smart idea, so [marius] set out to create a simple, very low-cost DC-DC voltage converter. He’s calling it the Scorpion 3.0, and it looks like a fantastic tool for low-income areas that are far off the grid.

The design of the Scorpion consists of a 3D printed enclosure, with one forked end containing some alligator clip leads, and a standard barrel jack on the other. In the middle is a character display showing the input and output voltage, and a simple rotary encoder for user interaction. The circuit for the Scorpion 3.0 consists mostly of a cheap, low-power MSP430 microcontroller managing the display, encoder, and a buck converter.

Designing something for off-the-grid usage means a few engineering challenges, and being in Paupa New Guinea, there are a few environmental considerations as well. [marius] is varnishing his 3D prints. No, it’s not going to be IP68 rated, but it helps. Making the Scorpion cheap is also a big consideration, most probably resulting in the choice of the MSP430.

It’s a great project, and an excellent entry to the Hackaday Prize. You can check out the demo video of the Scorpion below.

Continue reading “Hackaday Prize Entry: Scorpion DC-DC Voltage Converter” →

Friday Hack Chat: Hardware Games

October 4, 2017 by No comments

For this week’s Hack Chat, we’re talking all about hardware games. What’s a hardware game? Anything where we use hardware, electronics, or code for user interaction. This is a vast, vast topic and there are a lot of tips and tricks that go into making a unified experience that’s both valuable and can stand up to the rigors of any crowd.

Our guest for this week’s Hack Chat will be [Phoenix Perry], lecturer, CS PhD researcher, game company owner, artist, programmer, game designer, and activist. For every human-computer computer interaction to teaching computer science, [Phoenix] has had her hand in it. She founded Code Liberation Foundation, which teaches women to program games for free. She’s a lecturer in Physical Computing at Goldsmiths, University of London, she’s given talks at Hackaday conferences, she’s created low-poly trees,

For this Hack Chat, we’re going to be talking about integrating hardware into gaming, or turning the idea for a game into a reality with hardware. We’ll be discussing game design, hardware design for games (need to make it idiot-proof, after all), building communities, and educating others.

As usual with Hack Chats, we’re taking questions from the audience. If you have a question that simply must be answered, here’s a discussion sheet. Fill that out, and we might get around to your question

join-hack-chatOur Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This Hack Chat will be going down noon, Pacific time on Friday, October 6th. Wondering why the Brits were the first to settle on a single time zone when the US had a more extensive rail network and the longitude so time zones made sense? Here’s a time zone converter! Use that to ponder the mysteries of the universe.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

Refurbishing An Old P3Steel

October 4, 2017 by 15 Comments

In the aftermath of the London Unconference, after the usual beer drinking networking at the pub, I meet Javier Varela, one of our many readers that were present. It turns out my fellow Iberic friend is involved in some interesting hardware projects, one of them being the OVM20 Lite board. I was looking for an excuse to mess around with my old Prusa and this was the perfect one. The P3Steel 3D printer was just getting dusty on my basement and it printed just fine in the past. Until one day…

Based on Arduino Mega 2560 with the RAMPS 1.4, it was a pretty standard and cheap option to get some years ago (and still is). My additional modifications or upgrades from the standard options was a LCD screen and the DRV8825 stepper drivers.

What happened was that one fine day the prints started to skew. No matter how hard I tried, it skewed. I checked the driver’s potentiometer, I went back to the motor specifications, I swapped drivers around, and I even flashed another firmware. If the print was big enough, it will get messed up. Sometimes even small prints failed. When you are debugging something like this for hours, there comes a point in time that you start to suspect everything. Was it overheating the drivers? If so, why did this never happened before? Maybe the power supply is fluctuating and coming to the end of its life? Some messed up capacitor in the board? Was it RAMPS’ fault or Arduino? A motor starting to fail? A mechanical issue? I had a fine-tuned Marlin firmware that I manually tweaked and slightly changed, which I had no backup off after the flashing. In retrospect, I actually checked for a lot of things that couldn’t really be related to the problem back then but I also learned quite a lot.

Continue reading “Refurbishing An Old P3Steel” →

Open Hardware Summit This Thursday

October 4, 2017 by 9 Comments

This Thursday, Hackaday and Tindie are going to be rolling into Denver to attend the 2017 Open Hardware Summit.

What’s the big draw for the Open Hardware Summit? The attendees, of course. These are the people who make all the cool bits and bobs in Open Hardware. [Prusa] will be there, Seeed will be there, OSH Park and OSH Stencils will be there (yeah, they’re different companies), BeagleBoard will be there, and Great Scott Gadgets will be there. This is the place you want to be if you want to meet the heroes of Open Hardware.

Of special interest at the Open Hardware Summit this year will be the state of certification talk. Last year, a certification process for Open Hardware was started. If you’re not aware, this is a nearly intractable problem. Copyright covers design files, not implementation, and design patents only cover ornamental fluff on the stuff that actually makes things go. Creating a certification for Open Hardware is exponentially harder than arguing over an Open Source license, and we’re excited to see how the first year of the Open Hardware Certification went.

If you’re going and hanging around in Denver until Friday, there’s a road trip being planned by Sparkfun to visit the awesome companies along the Front Range. The itinerary includes a trip to Sparkfun, lunch at a brewery, and a trip to Lulzbot. Basically, Sparkfun rented a bus. The deadline to RSVP passed long ago, but I’m renting a van for the Hackaday and Tindie crew, and I’m sure there’s going to be some overflow. After the event on Thursday, there will be a Women Who Hack Dinner and Drinks. Hackaday’s evil overlords are graciously providing the drinks and appetizer there.

3D Printing On The Subway; Or Anywhere Else!

October 4, 2017 by 55 Comments

3D-Printed wearable electronics are on the rise, however our own [Naomi Wu] flipped it around and made a wearable 3D printer which not only is portable but also manufactures on the move!

The project starts with a baby carrier that was locally purchased, and the extra fat was trimmed off leaving behind only the primary harness and square frame. This square frame is left intact to provide stability to the mounted printer as well as some level of comfort to the wearer. [Naomi] then drills a number of new holes in the delta printer in question, of which fortunately the top is made of plastic. Using swivel screws and long screws, the upper part connects with the harness. The receptacle clamp for the upper part is 3D-printed as well, and provides a modular rigid fixture for the machine.

The lower part also uses a 3D-printed triangular base that has a slot for the carrier frame which attaches with the bottom part of the delta using screws. The project is powered via two 3 Ah batteries that are kept in place behind the printer using custom clamps made with PLA. The whole project works on the move, as demonstrated by [Naomi] in the video below.

From dissecting the baby carrier to puncturing holes in a harness using a screwdriver heated by a blow torch, this project has a lot of DIY in it. For those looking for a more productive motorised wearable, check out Adding Haptic Feedback For The Disabled. Continue reading “3D Printing On The Subway; Or Anywhere Else!” →

The Art Of Blinky Business Cards

October 4, 2017 by 42 Comments

Business cards are stuck somewhere between antiquity and convenience. On one hand, we have very convenient paperless solutions for contact swapping including Bluetooth, NFC, and just saying, “Hey, put your number into my phone, please.” On the other hand, holding something from another person is a more personal and memorable exchange. I would liken this to the difference between an eBook and a paperback. One is supremely convenient while the other is tactile. There’s a reason business cards have survived longer than the Rolodex.

Protocols and culture surrounding the exchange of cards are meant to make yourself memorable and a card which is easy to associate with you can work long after you’ve given your card away. This may seem moot if you are assigned cards when you start a new job, but personal business cards are invaluable for meeting people outside of work and you are the one to decide how wild or creative to make them.

Continue reading “The Art Of Blinky Business Cards” →

Rocking Playmobil Wedding

October 4, 2017 by 6 Comments

Many of us have put our making/hacking/building skills to use as a favor for our friends and family. [Boris Werner] is no different, he set about creating a music festival stage with Playmobil figures and parts for a couple of friends who were getting married. The miniature performers are 1/24 scale models of the forming family. The bride and groom are on guitar and vocals while junior drums.

Turning children’s toys into a wedding-worthy gift isn’t easy but the level of detail [Boris Werner] used is something we can all learn from. The video after the break does a great job of showing just how many cool synchronized lighting features can be crammed into a tiny stage in the flavor of a real show and often using genuine Playmobil parts. Automation was a mix of MOSFET controlled LEDs for the stage lighting, addressable light rings behind the curtain, a disco ball with a stepper motor and music, all controlled by an Arduino.

Unless you are some kind of Playmobil purist, this is way cooler than anything straight out of the box. This is the first mention of Playmobil on Hackaday but miniatures are hardly a new subject like this similarly scaled space sedan.

Continue reading “Rocking Playmobil Wedding” →