Enjoy The Last Throes Of Summer With A Nice Pool Automation Project

[Ken Rumer] bought a new house. It came with a troublingly complex pool system. It had solar heating. It had gas heating. Electricity was involved somehow. It had timers and gadgets. Sand could be fed into one end and clean water came out the other. There was even a spa thrown into the mix.

Needless to say, within the first few months of owning their very own chemical plant they ran into some near meltdowns. They managed to heat the pool with 250 dollars of gas in a day. They managed to drain the spa entirely into the pool, but thankfully never managed the reverse. [Ken] knew something had to change. It didn’t hurt that it seemed like a fun challenge.

The first step was to tear out as much of the old control system as could be spared. An old synchronous motor timer’s chlorine rusted guts were ripped out. The solar controler was next to be sent to its final resting place. The manual valves were all replaced with fancy new ones.

Rather than risk his fallible human state draining the pool into the downstairs toilet, he’d add a robot’s cold logical gatekeeping in order to protect house and home. It was a simple matter of involving the usual suspects. Raspberry Pi and Arduino Man collaborated on the controls. Import relay boards danced to their commands. A small suite of sensors lent their aid.

Now as the soon-to-be autumn sun sets, the pool begins to cool and the spa begins to heat automatically. The children are put to bed, tired from a fun day at the pool, and [Ken] gets to lounge in his spa; watching the distant twinkling of lights on his backyard industrial complex.

Portable Battery Bank Only Looks Like A Bomb

If one of the design goals of [wsw4jr]’s portable solar battery bank build was to make something that the local bomb squad would not hesitate to detonate with a water cannon if he leaves it unattended, then mission accomplished.

We kid, but really, the whole thing has a sort of “Spy vs. Spy” vibe that belies its simple purpose. A battery bank is just an array of batteries, some kind of charge controller, and an inverter. The batteries are charged by any means possible – in this case by a small array of solar panels. The mains output of the inverter is used to power whatever doodads you have.

[wsw4jr] didn’t mention of the inverter specs, but from the size of the batteries and the wiring – both of which he admits are not yet up to snuff in his prototype – it’s a safe guess that the intended loads are pretty small.  Tipping the scale at 60 pounds, the unit tends toward the luggable end of the portability scale. Still, this could be a great tool for working out in the field, or maybe even tailgating.

We’ve seen expedient battery banks and emergency power from cordless drill batteries before, but this build is quite a bit more sophisticated. We’ll be watching for updates on this one.

3D-Printed Prosthetic Puts The Power In The Hands Of Those Who Need It

In recent years, prosthetics have seen a dramatic increase in innovation due to the rise of 3D printing. [Nicholas Huchet] — missing a hand due to a workplace accident in 2002 — spent his residency at Fab Lab Berlin designing, building, testing and sharing the files and tutorials for a prosthetic hand that costs around 700 Euros.

[Huchet] founded Bionicohand with the intent of using the technology to make prosthetic limbs available to those without reliable medical or social assistance — as well as for amputees in countries without such systems — which can cost tens of thousands of dollars. The parts took a week to print while assembly and modifications to suit [Huchet’s] arm took another four days, but the final product is functional and uses affordable myoelectric sensors, boards and servos — plus there’s always the option of using a basic 3D scanner to accommodate for existing prosthetic mounts for the individual.

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Would You Like A Satellite Dish?

Satellite dishes are a common site these days, although admittedly most of them are Ku- and Ka-band dishes. The older C-band dishes are still around, though, just less frequently in people’s yards. [Greenish Apple] decide to cut the cable and start watching free TV so he built a C-band dish. The trick is, he made the dish out of wood.

The design is the offset type, not a prime focus dish–that is, the electronics are not in the center of the dish but on the side. Wood isn’t particularly good at reflecting RF, of course, so over the wooden skeleton, he used flashing.

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Bamboo Plant Becomes A Stylish Light Switch

If flipping a regular old light switch or pressing buttons isn’t an adequately pleasing way to use your appliances around the house, how about poking at the leaves of a plant to turn on your lamp? [Xkitz] has provided a thorough breakdown of how to turn any conductive object in your living space into a nifty capacitive touch switch that adds a bit of charm to such an everyday action.

Creating an electrostatic field around a conductive medium, the capacitive touch relay constantly monitors this field and will toggle when any minuscule change to the capacitance is detected. [Xkitz] uses a bamboo plant as his trigger. Gently touching any leaf will still act as an adequate trigger — as cool demonstration of how the electrostatic field works.

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Retrotechtacular: Home Video Recording

The news has been full of reports that the last company manufacturing consumer VCRs will cease making them this year. I think most of us are surprised that the event is only happening now. After all, these days, video recording is likely to be on a hard drive, a USB stick, or on a server somewhere. Even recording to DVDs seems a bit quaint these days.

VCR-03Back before there were web sites, people had to get information from magazines like Popular Electronics, Radio Electronics, and a few others. In the late 1960s and early 1970s, it was common to see these magazines predict that this would be the year of the home video recording system. For example, in 1971, [Lou Garner] wrote: “…they [Sony] hope will put home videotape playing in the same living room as conventional high-fidelity sound systems.” You should know that the video cassette he was talking about was 8 inches wide by 5 inches deep (a big larger than a VHS tape) and contained 3/4 inch magnetic tape (VHS used 1/2 inch tape). The 32-pound player had a retail price of about $350 (about $2,000 in today’s dollars; remember gas was $0.36 a gallon and eggs were $0.53 a dozen). It would be several years before VHS and Betamax would duke it out for home supremacy.

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Fitness Tracker Teardown Is A Lesson In Design For Manufacture

If the trends are anything to go on, after the success of Fitbit we are nearing a sort of fitness tracker singularity. Soon there will be more fitness trackers on wrists and ankles then there will be stars in the sky. We will have entire generations who will grow up not knowing what life is like without the ever-present hug of a heart monitor strapped across their chest. Until then though, we can learn a bit of design for manufacture from this excellent teardown of a watch shaped fitness tracker.

This tracker has a nice round e-paper screen, which could be a welcome part in a project if they start washing up on the shores of eBay. The rest of the watch is a basic Bluetooth low energy module and the accessory electronics wrapped in a squishy plastic casing.

There’s a lot of nice engineering inside the watch. As far as the electronics go, it’s very low power. On top of that is plenty of clever cost optimization; from a swath of test points to reduce quality issues in the hands of consumers to the clever stamped and formed battery tabs which touch the CR2032 that powers it.

The teardown covers more details: the switch, what may be hiding behind the epoxy globs, the plastics, and more. One thing that may be of interest to those that have been following Jenny’s excellent series is the BOM cost of the device. All in all a very educational read.