Sub-mm Mechanical 3D Scanner With Encoders And String

July 1, 2021 by 29 Comments

[Scott Rumschlag] wanted a way to precisely map interior spaces for remodeling projects, but did not want to deal with the massive datasets created by optical 3D scanning, and found the precision of the cost-effective optical tools lacking. Instead, he built a 3D cable measuring device that can be used to map by using a manual probe attached to a cable.

The cable is wound on a retractable spool, and passes over a pulley and through a carbon fiber tube mounted on a two-axis gimbal. There are a few commercial machines that use this mechanical approach, but [Scott] decided to build one himself after seeing the prices. The angle of rotation of each axis of the gimbal and the length of extended cable is measured with encoders, and in theory the relative coordinates of the probe can be calculated with simple geometry. However, for the level of precision [Scott] wanted, the devil is in the details. To determine the position of a point within 0.5 mm at a distance of 3 m, an angular resolution of less than 0.001° is required on the encoders. Mechanical encoders could add unnecessary drag, and magnetic encoders are not perfectly linear, so optical encoders were used. Many other factors can also introduce errors, like stretch and droop in the cable, stickiness of the bearings, perpendicularity of the gimbals axis and even the spring force created by the encoder wires. Each of these errors had to accounted for in the calculations. At first, [Scott] was using an Arduino Mega for the geometry calculations, but moved it to his laptop after he discovered the floating point precision of the Mega was not good.

[Scott] spend around 500 hours building and tuning the device, but the end result is really impressive. There are surprisingly few optical machines that can achieve this level of precision and accuracy, and they can be affected by factors like the reflectivity of an object.

If you do want to get into real 3D scanning, definitely take the time to read [Donal Papp]’s excellent guide to the practical aspects of the various technologies. Most of us already have a 3D scanner in our pocket in the form of a smartphone, which can be used for photogrammetry.

Continue reading “Sub-mm Mechanical 3D Scanner With Encoders And String” →

Digital X-Ray Scanner Teardown Yields Bounty Of Engineering Goodies

June 14, 2021 by 12 Comments

We’ll just go ahead and say it right up front: we love teardowns. Ripping into old gear and seeing how engineers solved problems — or didn’t — is endlessly fascinating, even for everyday devices like printers and radios. But where teardowns really get interesting is when the target is something so odd and so specialized that you wouldn’t normally expect to get a peek at the outside, let alone tramp through its guts.

[Mads Barnkob] happened upon one such item, a Fujifilm FCR XG-1 digital radiography scanner. The once expensive and still very heavy piece of medical equipment was sort of a “digital film system” that a practitioner could use to replace the old-fashioned silver-based films used in radiography, without going all-in on a completely new digital X-ray suite. It’s a complex piece of equipment, the engineering of which yields a lot of extremely interesting details.

The video below is the third part of [Mads]’ series, where he zeroes in on the object of his desire: the machine’s photomultiplier tube. The stuff that surrounds the tube, though, is the real star, at least to us; that bent acrylic light pipe alone is worth the price of admission. Previous videos focused on the laser scanner unit inside the machine, as well as the mechatronics needed to transport the imaging plates and scan them. The video below also shows experiments with the PM tube, which when coupled with a block of scintillating plastic worked as a great radiation detector.

We’ve covered a bit about the making of X-rays before, and a few of the sensors used to detect them too. We’ve also featured a few interesting X-ray looks inside of tech, from a Starlink dish to knock-off adapters.

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A Phased-Array Ultrasonic 3D Scanner From Scratch

May 15, 2021 by 6 Comments

Who wouldn’t want an autonomous drone to deliver cans of fizzy drink fresh from the fridge? [Alex Toussaint] did, and in thinking how such a machine might work he embarked on a path that eventually led him to create a fully functional ultrasonic 3D scanner. In writing it up he’s produced a straightforward description of how the system works, which should also be of interest to anyone curious about phased array radar. He starts with an easy-to-understand explanation of the principle behind phased array beam forming, and there follows his journey into electronics as he uses this ambitious project to learn the art from scratch. That he succeeded is testament to his ability as well as his sheer tenacity.

He finally arrived at a grid of 100 ultrasonic emitters controlled from an Arduino through a series of shift register boards. Using this he can steer his ultrasonic beam horizontally as well as vertically, and receive echoes from objects in three-dimensional space. The ornamental bird example he uses for his scanning tests doesn’t quite emerge in startling clarity, but it is still clear that an object of its size and rough shape is visible enough for the drone in his original idea to detect it. If you would like to experiment with the same techniques and array then all the resources can be found in a GitHub repository, meanwhile we’re still impressed with the progress from relative electronics novice to this. We hope the ideas within it will be developed further.

We’ve seen ultrasonic arrays before, but mainly used in levitation experiments.

Scanner Captures View-Master Discs As Glorious 3D Videos

May 12, 2021 by 24 Comments

The toys of the past may have been cheesy, but you can’t deny the creativity needed to build something engaging without any electronics. One stalwart toy from this category is View-Master, the little stereoscopic slide viewer that brought the world to life in seven vibrant scenes. And digitizing these miniature works of art is the purpose of this neat View-Master reel scanner project.

If you haven’t had the pleasure of using a View-Master, the gist is that a flat disc cardboard disc ringed with 14 color transparencies was inserted into a plastic viewer. Binocular eyepieces showed scenes from opposing pairs of slides, which were illuminated by a frosted screen and room lighting. The scenes were photographed from slightly different angles, leading to a stereoscopic image that was actually pretty good quality.

In the video below, project creator [W. Jason Altice] describes View-Master as “the YouTube of the 1950s.” We partially agree; with only seven frames to tell a story, we’d say it’s more like TikTok than YouTube. Regardless, capturing these mini-movies requires quite a bit of complexity. All the parts for the reel carousel are 3D-printed, with a small stepper to advance the reel and an optical sensor to register its position. A ring of RGB LEDs beneath the reel illuminates the slides; being able to control the color of the light helps with color balancing for slides with faded colors. An 8-megapixel camera captures each slide, and some pretty slick software helps with organizing the image pairs, tweaking their alignment, capturing the captions from the disc, and stitching everything into a video.

There’s a whole YouTube channel devoted to View-Master captures, which are best viewed with a Google Cardboard or something similar. Even without the 3D effect, it’s still pretty cool to watch [Popeye] beat up a nuke again.

Continue reading “Scanner Captures View-Master Discs As Glorious 3D Videos” →

The US Air Force Wants Your 3D Scanner Ideas

January 21, 2021 by 41 Comments

One key piece of technology from Star Trek is the replicator, a machine that 3D prints up almost anything using some hazily-defined high technology. You have to wonder though, how did the patterns for Earl Grey tea or a spare part for a shuttlecraft intercooler come to exist in the first place. Maybe someone designed them, or perhaps they scanned the real articles. The US Air Force is betting on the latter, and they’ve asked for white papers and proposals for innovative methods to scan objects for 3D printing.

It isn’t surprising military planners would like to have effective 3D printing. After all, you can’t carry every spare part you might need into a theater of operation. Not to mention spares for your friends in joint operations or for enemy gear you might happen to capture. Having a truck that could turn out whatever your troops need is an attractive proposition. Continue reading “The US Air Force Wants Your 3D Scanner Ideas” →

Scanner Snooping Uncovers Focus Farce

January 20, 2021 by 8 Comments

From his comments about the noisy image and limited controls, we’re going to go out on a limb and assume [Andrew Jeddeloh] isn’t a huge fan of using his Epson V550 for scanning film. But is it really irredeemable? That’s what he set out to determine in a recent series of posts on his blog, and from what we can tell, it’s not looking good for the old Epson.

The first post attempts to quantify the optical capabilities of the scanner by determining its modulation transfer function (MTF), point spread function (PSF), and comparing its horizontal and vertical resolution. As you might expect, the nuances of these measurements are a bit beyond the average user. The short version of his analysis is that the scanner’s slide frame does indeed seem to be holding objects at the proper “sweet spot” for this particular image sensor; meaning that contrary to the advice he’d seen online, there’s nothing to be gained by purchasing custom film or slide holders.

MTF versus height of film from bed.

While investigating the optical properties of the scanner, [Andrew] became curious about the automatic focus options offered by the VueScan software he was using. The images produced appeared to be identical regardless of what option he selected, and he began to suspect the feature wasn’t actually doing anything. To confirm his theory, he wrote a shim program that would sit between the proprietary VueScan program and the V550 driver and log all of the data passing between them.

After tweaking various options and comparing the captured data streams, [Andrew] determined that enabling automatic focus in VueScan doesn’t do anything. At least, not with his scanner. He did notice a few extra bytes getting sent to the driver depending on which focus options were selected, but the response from the scanner didn’t change. He thinks the program likely has some kind of generic framework for enabling these kind of features on supported hardware, and it’s just mistakenly showing the autofocus options for a scanner that doesn’t support it.

If there’s some film you want to digitize, but you’re saddled with a scanner like the V550, you could always do it with a camera instead. You could even put together a passable film scanner with LEGO.

Why Your Scanner Has A Hole In It

December 19, 2020 by 51 Comments

The SDR revolution has completely changed the way radio enthusiasts pursue their hobby, but there is still a space for the more traditional scanning receiver. If you are an American, have you ever noticed that it has a gap in its coverage between 800 and 900 MHz? The curious reason for this is explored by [J. B. Crawford], and it’s a tale of dusty laws relating to a long-gone technology, remaining on the books only because their removal requires significant political effort.

What we might today refer to as “1G” phones used an entirely analogue transmission scheme, with an easily-receivable FM carrier for the voice and extremely low-bandwidth bursts of serial data only for the purposes of managing the call. Listening to these calls was an illegal activity, but for those with the appropriate scanners it became a voyeuristic hobby within a hobby. It even made the world news via the pages of the gossip sheets, when (truthfully or not) it was credited for the leak of a revealing and controversial conversation involving Diana Princess of Wales.

This caused significant worry to the cellular phone companies who understandably didn’t want their product to become associated with insecurity. Thus they successfully petitioned the US Congress to include a clause restricting the capabilities of scanning receivers into another telecoms-related Act, and here we are three decades later with analogue phones a distant memory and the law still on the books. It may be ancient and unnecessary but there is neither the will nor the resources to remove it, so it seems destined to become one of those curious legal oddities that remains on the books for centuries. Whether an RTL-SDR breaks it is something we’ll leave for the lawyers, but the detail in the write-up makes it well worth a read.

Header image: krystof.k (Twitter) & nmuseum, CC BY-SA 3.0.