Hacking The United States Postal Service (Kinda)

May 15, 2015 by George Graves 24 Comments

The United States Postal Service (USPS) is fixture of American life with its roots going back to colonial times. It operates the largest civilian vehicle fleet in the world, delivering about half a billion pieces of mail a day. As with any system of that size it’s always interesting to peek and poke at to see how it works. Unfortunately, it’s not as fun to hack as the phone system once was, but that didn’t stop some ~~hackers~~ pranksters from giving it a go.

So how do you “hack” the mail? Simple, by testing its own rules. The folks at [Improbable Research] did just that and some of the results were interesting enough that we thought we would share them with you. They started with testing valuable items to see how honest USPS employees would be. First they attached a $20 bill to a post card. Yep, it showed up just 4 days later, and the money was still there. So they decided to see if sentimental items, that normally would be refused by the postal service, might skate through. They were able to send both an un-boxed single rose, and a human tooth (in a clear plastic box) without issue. Both arrived just fine, despite the rule that human remains are not allowed to be shipped via USPS. We’ll let you read some of the other items they tried.

So the next time you’re in Hawaii, forget about sending that generic, boring post card back home. Instead, slap some stamps on a coconut to let your friends know exactly how much fun you’re having.

With that said, we wouldn’t be doing our job looking out for our readers if we didn’t mention that before you try anything too outlandish, you can be fined for abuse of the postal system, even as a recipient. There was a fair amount of fallout when those guys sent a camera through the mail. Have fun, but not at someone else’s expense.

Pneumatic Pen Gun Is Fit For James Bond

May 15, 2015 by Rick Osgood 53 Comments

The James Bond franchise is well-known for many things, but perhaps most important to us hackers are the gadgets. Bond always had an awesome gadget that somehow was exactly the thing he needed to get out of a jam. [hw97karbine’s] latest project would fit right into an old Bond flick. He’s managed to build a single-shot pellet gun that looks like a pen.

[hw97karbine] started out by cutting the body from a tube of carbon fiber. He used a hacksaw to do the cutting, and then cleaned up the edges on a lathe. A barrel was cut from a piece of brass tubing with a smaller diameter. These two tubes will eventually sit one inside of the other. A custom front end cap was machined from brass. One end is ribbed and glued into the carbon fiber tube. The barrel is also glued to this end of the front cap, though it’s glued to the inside of the cap. The other end of the cap has 1/8″ BSP threads cut into it in order to allow for attachments.

A rear end cap is machined from Delrin. This piece also has a Delrin piston placed inside. The piston has a small piece of rubber used as a gasket. This piston valve is what allows the gun to operate. The rear cap gets glued into place and attached to a Schrader valve, removed from an automotive tire valve stem.

To pressurize the system, a bicycle pump is attached to the Schrader valve. This pushes the piston up against the barrel, preventing any of the air from escaping. The piston doesn’t make a perfect seal, so air leaks around it and pressurizes the carbon fiber tube. The Schrader valve prevents the air from leaking out of the pen body. A special machined button was threaded onto the Schrader valve. When the button is pressed, the air escapes; the sudden pressure imbalance causes the piston to shoot backwards, opening up a path for the air to escape through the barrel. This escaping air launches the projectile. The whole process is explained better with an animation.

Now, the question left in our mind: is this the same pressure imbalance concept that was used in that vacuum pressure bazooka we saw a couple years back?

Continue reading “Pneumatic Pen Gun Is Fit For James Bond” →

Incredibly Simple Stage For Product Photos

May 15, 2015 by Rick Osgood 18 Comments

If you’ve ever tried to take nice photos of small objects in your home, you might have found that it can be more difficult than it seems. One way to really boost the quality of your photos is to get proper lighting with a good background. The problem is setting up a stage for photos can be expensive and time-consuming. [Spafouxx] shows that you don’t need to sink a lot of money or energy into a setup to get some high quality photos.

His lighting setup is very simple. Two wooden frames are built from scraps of wood. The frames stand upright and have two LED strips mounted horizontally. The LEDs face inwards toward the object of the photos. The light is diffused using ordinary parchment paper that you might use when baking.

The frames are angled to face the backdrop. In this case, the backdrop is made of a piece of A4 printer paper propped up against a plastic drink bottle. The paper is curved in such a way to prevent shadows. For being so simple, the example photo shows how clean the images look in the end.

Hackaday Prize Entry: A $100 CT Scanner

May 14, 2015 by Brian Benchoff 21 Comments

What do you do when you’re dad’s a veterinarian, dumped an old x-ray machine in your garage, and you’re looking for an entry for The Hackaday Prize? Build a CT scanner, of course. At least that’s [movax]’s story.

[movax]’s dad included a few other goodies with the x-ray machine in the garage. There were film cassettes that included scintillators. By pointing a camera at these x-ray to visible light converting sheets, [movax] can take digital pictures with x-rays. From there, it’s just building a device to spin around an object and a lot – a lot – of math.

Interestinly, this is not the first time a DIY CT scanner has graced the pages of Hackaday. [Peter Jansen] built a machine from a radiation check source, a CMOS image sensor, and a beautiful arrangement of laser cut plywood. This did not use a proper x-ray tube; instead, [Peter] was using the strongest legally available check source (barium 133). The scan time for vegetables and fruit was still measured in days or hours, and he moved on to build an MRI machine.

With a real source of x-rays, [movax]’s machine will do much better than anything the barium-based build could muster, and with the right code and image analysis, this could be used as a real, useful CT scanner.

The 2015 Hackaday Prize is sponsored by:

Fixing A Product Design Flaw In A Misting System

May 14, 2015 by Anool Mahidharia 17 Comments

[Xerxes3rd] works at a place where they raise reptiles in terrariums. Such enclosures require controlled lighting, temperature and humidity. Humidity is maintained using “misting” devices. These are usually water containers with a pump whose outlet ends in a series of very fine spray nozzles which create the mist. A timer controls the pump’s on and off cycles.

[Xerxes3rd] purchased an Exo Terra Monsoon RS400 misting system – a low-cost misting device and soon discovered that it had a serious design flaw. The built-in timer malfunctions, and it mists a hundred times more than it should! A lot of folks who buy a product and discover it has an inherent design flaw will return it back for a refund. Instead, [Xerxes3rd] decided to break in and fix it instead – “warranty void if tampered” be damned.

To start with, he needed to figure out what the problem was. He went about it in clinical fashion, eventually creating a slick document (PDF) outlining his observations and diagnosis. The timer controller board has a PIC micro, some buttons, potentiometers, LED’s and an IR receiver. The misting cycles are set using the two potentiometers – Off time and On time for the pump. His analysis and resolution makes for interesting reading.

What he found was that the PIC micro was reading inconsistent values from the potentiometers. More specifically, the software isn’t doing any smoothing on the analog values it reads from the potentiometers. Since the PIC that controls the system wasn’t easily re-programmable, he opted to replace it with an Arduino Nano. At the same time, he got rid of the potentiometers that were used to set the misting frequency and duration, and added a 16×2 LCD. Time setting is now done using the three on board buttons. He removed the PIC micro and replaced it with two female header sockets, onto which he plugged a small board containing an Arduino Nano and a few components. He also cut the original PCB in half, removing the potentiometers and crystal oscillator in order to make room for the 16×2 character LCD.

The lizards are now probably thanking him for their perfectly timed doses of moisture. Having done this, he could probably add in more features such as a temperature-humidity sensor, a water level sensor or maybe even throw in an ESP8266 module and have the Lizards tweet when they need to be hydrated. Because that’s another thing hackers love – feature creep.

Stuffing A Wii U Into A Laptop

May 14, 2015 by James Hobson 5 Comments

For some reason, a lot of hackers seem to have an obsession with jamming video game consoles into smaller boxes with screens. It’s more portable yes, but be honest — how much use is it actually going to get? Regardless, [RedmagnusX] has just finished up what might be the first Wii U laptop.

He’s using a 17″ laptop screen from a Dell XPS M1730, which he’s combined with a case of his own design that fits the Wii U’s guts. To interface the screen from the Wii, he picked up a driver-board from NJYtouch. He’s also managed to cram the power regulator into the laptop, and a few small speakers for audio output. He also integrated the sensor bar into the top of the unit. Not too shabby!

It reminds us a lot of this older Xbox 360 laptop mod, and looks surprisingly similar. However our favorite case mod still has to be the PlayBox — [Eddie Zarick’s] beautiful combination unit featuring an Xbox One and the PS4 in a single 22″ box.

[Thanks for the tip Jon!]

CAPTION CERN CONTEST – Accidents Happen

May 14, 2015 by Adam Fabio 29 Comments

Week 14’s image may have had us at a loss for words, but it definitely didn’t slow down the intrepid caption contest entrants on Hackaday.io! Thanks to everyone who entered. We still have no idea what that device is, though we are sure that we wouldn’t want to be standing under it. Just look at those 4×4 sections of lumber holding everything up. What’s the French translation for “sketchy as hell”? The device definitely includes a pressure or vacuum vessel of some sort. Beyond that, your guess is as good as ours. We’ll keep an eye on CERN’s image discussion page in case an answer does pop up.

The Funnies:

“Damn it Athol, stop harping about protocol and hand me the duck tape. This is nuclear physics, not rocket science!” – [The Green Gentleman]
“This will mix a mean Margarita for the party tomorrow, I promise you!.”- [Mats L]
“To long have we tried to smash particles, now we will blend them.” – [paul]

The winner for this week is [LongHairedHacker] with: “After weeks of complicated assembly the team finally found out that the IKEA Årc, was in fact not a fusion reactor. It did make a hell of an espresso though.”

As promised, [LongHairedHacker] will be taking home a Bus Pirate From The Hackaday Store!Congratulations!

Week 15

Accidents happen! When you’re working on the bleeding edge of science and technology, things don’t always go as planned. In this image, we’re looking at what appears to be the result of some sort of failure. We’re not sure what the piece of equipment was, but “was” is the proper term – as it’s now charred to a crisp.

The two scientists investigating the damage don’t seem to be worried about the radiation warning posted on the end of the machine’s aperture. Hopefully they know what they’re doing!

Last week’s prize was a Bus Pirate. This week we’re giving away another Dangerous Prototypes design, a Logic Pirate from The Hackaday Store.