Join Hackaday At The Midwest RepRap Festival This Weekend

March 22, 2018 by 7 Comments

What time is it? It’s Midwest RepRap Festival time, and it’s happening this weekend in beautiful Goshen, Indiana. It’s free, it’s open to everyone, and it’s the greatest 3D printer convention on Earth.

What’s so great about MRRF? This is where the latest products in the 3D printing space are launched. A few years ago, E3D announced their dual extrusion head at MRRF. This is where the world first got a look at the Bondtech extruder. This is where E3D announced their Titan extruder, and this is where the world got its first look at the Lulzbot Taz 6. If you want to check out the latest 3D printing gear, this is where you go.

How about showcasing what 3D printing can do? Well, how about 3D printed molds for resin casting? There will be 3D printed droids from Star Wars. Want to learn about bioprinting? Sure thing. How about non-Nerf guns? How many filament changes are too many? This is not the limit.

Of course, it wouldn’t be a RepRap festival without the latest new designs for 3D printers. [Nicholas Seward] usually makes it out to MRRF, and he’ll probably be bringing a few of his weird innovations. There are strange RepRaps built for STEM-driven curriculum. Last year, we saw what is probably the greatest advancement in 3D printing in years. The infinite build volume printer is exactly that — it can print an infinitely long beam in one axis. How about a color mixing, CMYKW filament-based printer?

The Midwest RepRap Festival is the greatest 3D printer convention on the planet, and I’d say one of the top two or three cons I go to every year. It’s a fantastic time that you can’t miss. Join us!

Review Of The Moai SLA 3D Printer

February 26, 2018 by 26 Comments

It is funny how we always seem to pay the same for a new computer. The price stays the same, but the power of the computer is better each time. It would appear 3D printers may be the same story. After all, it wasn’t long ago that sinking a thousand bucks or more on a 3D printer wouldn’t raise any eyebrows. Yet today you can better printers for a fraction of that and $1,300 will buy you an open source Moai SLA printer as a kit. [3D Printing Nerd] took a field trip to MatterHackers to check the machine out and you can see the results in the video below.

The printer uses a 150 mW laser to make parts up to 130 mm by 130 mm by 180 mm. The laser spot size is 70 micron (compare that to the typical 400 micron tip on a conventional printer). The prints require an alcohol bath after they are done followed by a UV curing step that takes a few hours.

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3D Printering: Printing Sticks For A PLA Hot Glue Gun

February 5, 2018 by 84 Comments

When is a hot glue stick not a hot glue stick? When it’s PLA, of course! A glue gun that dispenses molten PLA instead of hot glue turned out to be a handy tool for joining 3D-printed objects together, once I had figured out how to print my own “glue” sticks out of PLA. The result is a bit like a plus-sized 3D-printing pen, but much simpler and capable of much heavier extrusion. But it wasn’t quite as simple as shoving scrap PLA into a hot glue gun and mashing the trigger; a few glitches needed to be ironed out.

Why Use a Glue Gun for PLA?

Some solutions come from no more than looking at two dissimilar things while in the right mindset, and realizing they can be mashed together. In this case I had recently segmented a large, hollow, 3D model into smaller 3D-printer-sized pieces and printed them all out, but found myself with a problem. I now had a large number of curved, thin-walled pieces that needed to be connected flush with one another. These were essentially butt joints on all sides — the weakest kind of joint — offering very little surface for gluing. On top of it all, the curved surfaces meant clamping was impractical, and any movement of the pieces while gluing would result in other pieces not lining up.

An advantage was that only the outside of my hollow model was a presentation surface; the inside could be ugly. A hot glue gun is worth considering for a job like this. The idea would be to hold two pieces with the presentation sides lined up properly with each other, then anchor the seams together by applying melted glue on the inside (non-presentation) side of the joint. Let the hot glue cool and harden, and repeat. It’s a workable process, but I felt that hot glue just wasn’t the right thing to use in this case. Hot glue can be slow to cool completely, and will always have a bit of flexibility to it. I wanted to work fast, and I wanted the joints to be hard and stiff. What I really wanted was melted PLA instead of glue, but I had no way to do it. Friction welding the 3D-printed pieces was a possibility but I doubted how maneuverable my rotary tool would be in awkward orientations. I was considering ordering a 3D-printing pen to use as a small PLA spot welder when I laid eyes on my cheap desktop glue gun.

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Towards Sensible Packaging For 3D Printer Filament

February 3, 2018 by 66 Comments

Filament-based 3D printers are remarkably wasteful. If you buy a kilogram of filament from your favorite supplier, the odds are that it will come wrapped around a plastic spool weighing about 250 grams. Use the filament, and that spool will be thrown in the trash. Very, very few products have such wasteful packaging as 3D printer filament, with the possible exception of inkjet cartridges or getting a receipt with your purchase at CVS.

For the last few years, [Richard Horne], better known as RichRap, has been working towards a solution to the problem of the wasteful spools for 3D printer filament. Now, it looks like he has a solution with the MakerSpool. It’s the perfect solution for a 3D printing ecosystem that doesn’t waste 20% of the total plastic on packaging.

The design of the MakerSpool is fairly straightforward and also 3D printable. It’s a plastic filament spool, just a shade over 200mm in diameter, consisting of two halves that screw together. Add in some RepRap ‘teardrop’ logos, and you have a spool that should fit nearly any machine, and will accept any type of filament.

The trick with this system is, of course, getting the filament onto the spool in the first place. Obviously, filament manufacturers would have to ship unspooled filament that’s somehow constrained and hopefully vacuum packed. Das Filament, a filament manufacturer out of Germany, has already tested this and it looks like they have their process down. It is possible to ship a kilogram of 1.75 filament without a spool, and held together with zip ties. Other filament manufacturers also have packaging processes that are amenable to this style of packaging.

Whether this sort of packing will catch on is anyone’s guess, but there are obvious advantages. There is less waste for the environmentalists in the crowd, but with that you also get reduced shipping costs. It’s a win-win for any filament manufacturer that could also result in reduced costs passed onto the consumer.

3D Print A 3D Printer Frame

February 3, 2018 by 26 Comments

It is over a decade since the RepRap project was begun, originally to deliver 3D printers that could replicate themselves, in other words ones that could print the parts required to make a new printer identical to themselves. And we’re used to seeing printers of multiple different designs still constructed to some extent on this principle.

The problem with these printers from a purist replicating perspective though is that there are always frame parts that must be made using other materials rather than through the 3D printer. Their frames have been variously threaded rod, lasercut sheet, or aluminium extrusion, leaving only the fittings to be printed. Thus [Chip Jones]’ Thingiverse post of an entirely 3D printed printer frame using a 3D printed copy of aluminium extrusion raises the interesting prospect of a printer with a much greater self-replicating capability. It uses the parts from an Anet A8 clone of a Prusa i3, upon which it will be interesting to see whether the 3D printed frame lends the required rigidity.

There is a question as to whether an inexpensive clone printer makes for the most promising collection of mechanical parts upon which to start, but we look forward to seeing this frame and its further derivatives in the wild. Meanwhile this is not the most self-replicating printer we’ve featured, that one we covered in 2015.

Thanks [MarkF] for the tip.

Upgrading A 3D Printer With OctoPrint

January 3, 2018 by 56 Comments

If you’ve been hanging around 3D printing communities, or reading the various 3D printing posts that have popped up here on Hackaday, you’ve almost certainly heard of OctoPrint. Created and maintained by Gina Häußge, OctoPrint allows you to turn an old computer (or more commonly a small ARM board like the Raspberry Pi or BeagleBone) into a network-accessible control panel for your 3D printer. Thanks to a thriving collection of community developed plugins, it can even control other hardware such as lights, enclosure heaters, smart plugs, or anything else you can think to hook onto the GPIO pins of your chosen ARM board. The project has become so popular that the new Prusa i3 MK3 has a header on the control board specifically for connecting a Pi Zero W running OctoPrint.

Even still, I never personally “got” OctoPrint. I was happy enough with my single printer connected to my computer and controlled directly from my slicer over USB. The majority of the things I print are of my own design, so when setting up the printer it only seemed logical that I would have it connected to the machine I’d be doing my designing on. If I’m sitting at my computer, I just need to rotate my chair to the right and I’m at my printer. What do I need to control the thing over WiFi for?

But things got tricky when I wanted to set up a second printer to help with speeding up larger projects. I couldn’t control them both from the same machine, and while I could print from SD on the second printer if I really had to, the idea seemed painfully antiquated. It would be like when Scotty tried talking into the computer’s mouse in “Voyage Home”. Whether I “got it” or not, I was about to dive headfirst into the world of OctoPrint.

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Books You Should Read: The 3D Printing Handbook

December 18, 2017 by 12 Comments

3D printing was invented in the 80s, twenty years passed, patents expired, and then several diverse uses for 3D printing technology were found. As such, the tips and techniques for 3D printing — especially filament-based printing — have been discussed and documented almost entirely on the Internet, mostly in chat rooms, forums, and YouTube videos. Everything you could ever want to know about 3D printing is available on the Internet, but that doesn’t mean you’ll be able to find it.

There have been dozens of books published as a guidebook to 3D printing over the years, and some of those are even in their second edition. Yes, despite the disappearance of 3D printers from the headlines of TechCrunch, and despite the massive public disillusionment of computer-controlled hot glue guns, there are still people that want to learn about 3D printers. There’s actually a market for 3D printing guidebooks, and people are buying them.

The latest such guidebook for 3D printing is The 3D Printing Handbook from 3D Hubs. 3D Hubs has been around for a while, and can best be described as, ‘3D Printing as a Service’. The usual use case for 3D Hubs is that someone would upload a 3D model to 3D Hubs, and get a quote from someone with a 3D printer. This quote could come from a professional 3D printing outfit with machines that cost more than a house to someone with a LulzBot or Prusa in their garage. 3D Hubs is going to be fantastic when people realize you can do CNC milling on the service as well.

This book was written by Ben Redwood, Filemon Schöffer, and Brian Garret, all employees of 3D Hubs. In one way or another, 3D Hubs has a hand in every conceivable type of 3D printing technology, and this book aims to be an introduction to the uses of these technologies, and a guidebook on how to use 3D printing technology the right way. There’s a question with this book: does it live up to expectations, and for that matter, can any book live up to the expectation of being a ‘guide to 3D printing?’

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