Cams And Pushrods Improve 3D-Printed Compressed Air Engine

April 27, 2018 by Dan Maloney 12 Comments

Some folks just can’t leave well enough alone, and that often ends up being a good thing. Such is the case with this 3D-printed compressed air engine, which just keeps getting better.

The design has changed a lot since we first covered [Tom Stanton]’s attempts at reviving the powerplant from the glory days of the Air Hogs line of toys, which he subsequently built a plane around. The engine was simple, with a ball valve that admitted air into the cylinder when a spring mounted to the top of the piston popped it out of the way. That spring has always bothered [Tom], though, compelling him to go back to the drawing board. He wanted to replace the ball valve with one actuated by a cam and pushrod. This would increase the complexity of the engine quite a bit, but with the benefit of eliminating the fail point of the spring. With a few iterations in the design, he was able to relocate the ball valve, add a cam to the crankshaft, and use a pushrod to open the valve. The new design works much better than the previous version, sounding more like a lawnmower than a 3D-printed engine should. Check out the design process and some tests in the video below.

And speaking of lawnmowers that run on compressed air…

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2018’s Hottest Accessory Is A 3D Printed Air Raid Siren

April 27, 2018 by Lewin Day 11 Comments

Some say the spectre of global nuclear annihilation is closer than ever before. What better time to head to the workshop to prepare for the coming apocalypse? [MrExpert] is here with the build you need – an air raid siren you can print at home.

It’s a simple build, which makes it fun and accessible for just about anyone with a 3D printer. Rotational power is provided by a brushless outrunner motor hooked up to an ESC, controlled with a servo tester. The rotor and frame for the parts are 3D printed, and held together with a handful of standard fasteners.

Initial testing proves that yes, it does work and generates a rather earsplitting tone. The second revision improves upon this somewhat. However, the key to getting that authentic sound is in the sweep of the tone. By replacing the servo tester with an Arduino or other micro that can generate smoothly sweeping pulses to ramp the rotational speed up and down, you’ll get much closer to that genuine the-sky-is-falling timbre.

It’s certainly not rocket science, and would make a great project to whip up with the kids on a rainy weekend. While you’re at it you can share the wisdom behind the duck and cover technique, but maybe save the geopolitical rants for when they’re a bit older. We’ve seen air raid siren builds before, too – like this sturdy wooden unit.

Turn Failed Prints Into Office Fun With A Paper Airplane Maker

April 26, 2018 by Dan Maloney 11 Comments

If you’re anything like us, you feel slightly guilty when you send a job to a printer only to find that twenty pages have printed wrong. Maybe it’s a typo, maybe it’s the dreaded landscape versus portrait issue. Whatever it is, trees died for your mistake, and there’s nothing you can do about it except to recycle the waste. But first, wipe that guilt away by using this one-stroke paper airplane maker to equip the whole office for an epic air battle.

We have to admit, automated paper handling has always fascinated us. The idea that a printer can reliably (sometimes) feed individual sheets of a stack is a testament to good design, and don’t even get us started about automatic paper folding. [Jerry de Vos]’ paper airplane maker doesn’t drive the sheets through the folder — that’s up to the user. But the laser-cut plywood jig does all the dirty work of creating a paper airplane. The sheet is clipped to an arm that pulls the paper through a series of ramps and slots that force the paper gently into the five folds needed for the classic paper dart. It’s fascinating to watch, and even though everyone seems to be using it very gingerly lest the paper tear, we can see how adding some rollers and motors from a scrapped printer could entirely automate the process. Think of the fun a ream of paper could provide around the office then.

Oh, wait…

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Litar: An Air Guitar Using LiDAR

April 25, 2018 by Steven Dufresne 6 Comments

This year, [Blecky’s] Hackaday Prize Entry is an air guitar which uses multiple LiDAR sensors to create the virtual strings. What’s also neat is that he’s using his own LiDAR sensor, the MappyDot Plus, an enhanced version of his 2017 Prize Entry, the MappyDot.

He uses a very clever arrangement of six sensors to get four virtual strings. Each sensor scans a 25-degree field of view. Three adjacent sensors are used to define a string, with the string being in the overlap of the outer two of those sensors. The middle sensor is used for the distance data.

For the chords, he started out using some commercially made joysticks but ran into some ergonomic issues. Also, the manufacturer was discontinuing the product, a no-no for an open source project. So he abandoned that approach and designed his own buttons. He came up with a PCB with a linear hall effect sensor and some springs on it. The button has a magnet attached to its underside and sits on the springs. That way he gets the press and can do vibrato as well.

He plans to use Bluetooth MIDI so that you can play the sound on a phone or laptop but for now he lights up an LED beside each sensor as you press the strings.

Clive Sinclair, The Other Author

April 12, 2018 by Jenny List 51 Comments

A reasonable selection of the Hackaday readership will have had their first experiences of computing on an 8-bit machine in a black case, with the word “Sinclair” on it. Even if you haven’t work with one of these machines you probably know that the man behind them was the sometimes colourful inventor Clive (now Sir Clive) Sinclair.

The finest in 1950s graphic design, applied to electronics books.

He was the founder of an electronics company that promised big results from its relatively inexpensive electronic products. Radio receivers that could fit in a matchbox, transistorised component stereo systems, miniature televisions, and affordable calculators had all received the Sinclair treatment from the early-1960s onwards. But it was towards the end of the 1970s that one of his companies produced its first microcomputer.

At the end of the 1950s, when the teenage Sinclair was already a prolific producer of electronics and in the early stages of starting his own electronics business, he took the entirely understandable route for a cash-strapped engineer and entrepreneur and began writing for a living. He wrote for electronics and radio magazines, later becoming assistant editor of the trade magazine Instrument Practice, and wrote electronic project books for Bernard’s Radio Manuals, and Bernard Babani Publishing. It is this period of his career that has caught our eye today, not simply for the famous association of the Sinclair name, but for the fascinating window his work gives us into the state of electronics at the time.

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Coaxing Water From Desert Air

April 4, 2018 by James Hobson 75 Comments

From the windtraps and stillsuits of Dune’s Arrakis, to the moisture vaporators of Tatooine, science fiction has invented fantastic ways to collect the water necessary for life on desert worlds. On Earth we generally have an easier go of it, but water supply in arid climates is still an important issue. Addressing this obstacle, a team of researchers from MIT and the University of California at Berkeley have developed a method to tease moisture out of thin air.

A year after the team first published their idea, they have successfully field-tested their method on an Arizona State University rooftop in Tempe, proving the concept and the potential for scaling up the technology. The device takes advantage of metal-organic framework(MOF) materials with high surface area that are able to trap moisture in air with as little as 10% humidity — even at sub-zero dewpoints. Dispensing with the need for power-hungry refrigeration techniques to condense moisture, this technique instead relies on the heat of the sun — although low-grade heat sources are also a possibility.

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HairIO: An Interactive Extension Of The Self

March 29, 2018 by Kristina Panos 19 Comments

Most of what we see on the wearable tech front is built around traditional textiles, like adding turn signals to a jacket for safer bike riding, or wiring up a scarf with RGB LEDs and a color sensor to make it match any outfit. Although we’ve seen the odd light-up hair accessory here and there, we’ve never seen anything quite like these Bluetooth-enabled, shape-shifting, touch-sensing hair extensions created by UC Berkeley students [Sarah], [Molly], and [Christine].

HairIO is based on the idea that hair is an important part of self-expression, and that it can be a natural platform for sandboxing wearable interactivity. Each hair extension is braided up with nitinol wire, which holds one shape at room temperature and changes to a different shape when heated. The idea is that you could walk around with a straight braid that curls up when you get a text, or lifts up to guide the way when a friend sends directions. You could even use the braid to wrap up your hair in a bun for work, and then literally let it down at 5:00 by sending a signal to straighten out the braid. There’s a slick video after the break that demonstrates the possibilities.

HairIO is controlled with an Arduino Nano and a custom PCB that combines the Nano, a Bluetooth module, and BJTs that drive the braid. Each braid circuit also has a thermistor to keep the heat under control. The team also adapted the swept-frequency capacitive sensing of Disney’s Touché project to make HairIO extensions respond to complex touches. Our favorite part has to be that they chalked some of the artificial tresses with thermochromic pigment powder so they change color with heat. Makes us wish we still had our Hypercolor t-shirt.

Nitinol wire is nifty stuff. You can use it to retract the landing gear on an RC plane, or make a marker dance to Duke Nukem.

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