Hot Air Surgery Revives A Cheap Windows Tablet

March 6, 2018 by 39 Comments

[Jason Gin] recently wrote in to tell us about his adventures replacing the eMMC storage chip on a cheap Windows tablet, and we have to say, it’s an impressive amount of work for a device which apparently only cost him $15. Surely much better pieces of hardware have been tossed in the trash for less serious failures than what ailed his DigiLand DL801W tablet. We’d love to see the lengths this guy would go to restore something a bit higher up the food chain.

As any good hacker knows, you can’t fix the problem until you understand it. So the first step [Jason] took was to conduct some troubleshooting. The tablet would only boot to the EFI shell, which didn’t do him much good since there was no on-screen keyboard to interact with it. But he had the idea of trying to connect a USB keyboard via an OTG adapter, and sure enough that got him in. Once he was able to enter commands into the EFI shell, he attempted to read from a few different sectors of the eMMC drive, only to get the same nonsense repeating data. So far, not looking good.

But before he fully committed to replacing the eMMC drive, he wanted a second opinion. Using the same USB OTG adapter, he was able to boot the tablet into a Windows 10 environment, and from there got access to some drive diagnostic tools. The software reported that not only was the drive reporting to be half the appropriate size, but that writing to the chip was impossible.

With the fate of the tablet’s Foresee NCEMBS99-16G eMMC chip now confirmed, [Jason] decided it was time to operate. After pulling the tablet apart and masking off the PCB with Kapton tape to protect it from the heat, he slowly went in with his hot air rework station to remove the failed chip. But rather than put another low-end chip in its place, he used this opportunity to replace it with a Samsung KLMBG4GEND-B031. Not only does this chip have twice the capacity of the original, it should be noticeably faster.

With the new Samsung eMMC chip installed, [Jason] put the tablet back together and was able to successfully install Windows 10 onto it. Another piece of tech saved from the big landfill in the sky.

If the casual confidence of this particular repair wasn’t enough of a clue, this isn’t the first time he’s showed some unruly eMMC chips who’s boss.

Repairs You Can Print Contest: Meet The Winners

February 28, 2018 by 21 Comments

Six weeks ago, we asked you to show us your best 3D printed repairs for a chance to win $100 in Tindie credit and other prizes. You answered the call with fixes for everything from the stuff everyone has, like zippers and remotes, to the more obscure stuff, like amazing microscopes scavenged from dumpsters.

It was hard to whittle down the entries we received into the top 20 because you came up with so many awesome fixes. A few of them had us thinking hard about the definition of repair, but are brilliant in their own way.

So without further ado, we are pleased to announce the winners of our Repairs You Can Print contest. We also want to give honorable mention to those projects that wowed us with ingenuity.

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Rapidly Prototyping Prosthetics, Braille, And Wheelchairs

February 23, 2018 by 4 Comments

We live in an amazing time where the availability of rapid prototyping tools and expertise to use them has expanded faster than at any other time in human history. We now have an amazing ability to quickly bring together creative solutions — perfect examples of this are the designs for specialized arm prosthetics, Braille printing, and custom wheelchair builds that came together last week.

Earlier this month we published details about the S.T.E.A.M. Fabrikarium program taking place at Maker’s Asylum in Mumbai. The five-day event was designed to match up groups of makers with mentors to build assistive devices which help improve the condition of differently-abled people.

The participants were split into eight teams and they came up with some amazing results at the end of the five-day program.

Hands-On: Prosthetic Designs That Go Beyond

Three teams worked on projects based on Bionico – a myoelectric prosthesis

DIY Prosthetic Socket – a Human Machine Interface : [Mahendra Pitav aka Mahen] lost his left arm during the series of train bomb blasts in Mumbai in 2006, which killed 200 and injured over 700 commuters. He uses a prosthetic arm which is essentially a three-pronged claw that is cable activated using his other good arm. While it is useful, the limited functionality restricted him from doing many simple things. The DIY Prosthetic socket team worked with [Mahen] and [Nico Huchet] from MyHumanKit (who lost his right arm in an accident 16 years back), and fabricated a prosthetic forearm for [Mahen] with a modular, 3D printed accessory socket. Embedded within the arm is a rechargeable power source that provides 5V USB output at the socket end to power the devices that are plugged in. It also provides a second port to help recharge mobile phones. Also embedded in the arm was an IR reflective sensor that can be used to sense muscle movements and help trigger specific functions of add-on circuits, for example servos.

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Nintendo DS Lite battery upgrage

Repairs You Can Print: Nintendo DS Lite With New Battery And Case

February 17, 2018 by 5 Comments

The problem with hanging on to old consumer products is that the original batteries no longer hold a charge. To make matters worse, replacement batteries ordered online have likely been sitting on a warehouse shelf for years and are no better. [Larry G] faced this issue with his old Nintendo DS Lite. Luckily he remembered a hack from his youth where a friend’s Dad had duct-taped a massive alkaline D-cell battery pack to the back of a Gameboy to give it a longer life. And so [Larry] gave new life to his Nintendo DS Lite by designing and 3D printing a case for a battery with an even larger capacity than the original.

He first obtained a 2400 mAh 18650 lithium-ion cell, one with over voltage and under voltage protection. With that as a guide, he designed and 3D printed a case for it made up of four printed parts. The case was needed because the 18650 doesn’t fit in the NDS Lite’s battery compartment. Instead, one of the parts, which he calls the fake battery, fits in the compartment and has copper strips glued to it for connecting to the NDS Lite. From there, wires go to another part wherein sits the 18650. The remaining parts secure it all in place.  Charging is done using the NDS Lite’s built-in charger. Even though the new case adds significant bulk, it actually fits well in the hand.

No doubt many of you have your own old NDS Lite sitting around that can benefit from this repair. The project details and STL files can be found on his Hackaday.io page using the above link.

This is also [Larry]’s entry for our Repairs You Can Print contest which puts him in the running for one of two Prusa i3 Mk3s plus the multi-material upgrade.

Repairs You Can Print: A Turn Signal Switch For A Chevy Corvair

February 17, 2018 by 14 Comments

Running a classic car is often an easier prospect than a more recent model, as the mechanical parts have a tendency towards commonality between models, simplicity, and maintenance using basic tools. However assuming some level of parts availability for your model it is not usually the running gear that causes headaches. Instead, it is the smaller and less durable parts, the little plastic pieces that formed vital components but have not been manufactured for decades. These are the parts for which the advent of accessible 3D printing has been a revelation, suddenly the owner of a wreck need only to have basic CAD skills to deliver the goods.

A Chevy Corvair (not [Ken]'s one). Greg Gjerdingen [CC BY 2.0].
A Chevy Corvair like [Ken’s]. Greg Gjerdingen [CC BY 2.0].
[Ken] has a ’63 Chevy Corvair, an attractively-styled motor notable for its rear-engined layout and air-cooled engine. And it seems his car is plagued by the same issue as all other early models, a failure of its turn signal mechanism. The version fitted to later cars is a vastly superior replacement, but required some modification to fit his ’63 model. Even after modifcation, the updated part had a plastic component that was too long for his steering wheel. Would he grind down the later part to fit, or go with a later wheel? No, he turned to Google Sketchup, and 3D printed a replacement of the correct size. He does admit that it’s not perfect as the signals cancel at a slightly different point from where they should, but since he’s been using it for four years it appears to have done the job.

We wish [Ken] every success with his Corvair, and indeed can’t help envying him a little for owning it. Some of us have been known to dabble in older metal, too.

This is an entry in Hackaday’s

Repairs You Can Print contest

The twenty best projects will receive $100 in Tindie credit, and for the best projects by a Student or Organization, we’ve got two brand-new Prusa i3 MK3 printers. With a printer like that, you’ll be breaking stuff around the house just to have an excuse to make replacement parts.

 

Repairs You Can Print: Better Cable Splicing With 3D Printed Parts

February 16, 2018 by 20 Comments

A while back, [Marius] was faced with a problem. A friend of his lives in the middle of a rainforest, and a microphone was attacked by a dirty, greasy rat. The cable was gnawed in half, and with it went a vital means of communication with the outside world. The usual way of fixing a five- or six-conductor cable is with heat shrink, lineman’s splices, insulating tape, and luck. [Marius] needed something better than that, so he turned to his 3D printer and crafted his own wire splice enclosure.

The microphone in question is a fancy Jenal jobbie with a half-dozen or so conductors in the cable. A junction box was the obvious solution to this problem, and a few prototypes, ranging from rectangular to fancy oval boxes embossed with a logo were spat out on a 3D printer. These junction boxes have holes on either end, and when the cable ends are threaded through these holes, the wires can be spliced, soldered, and insulated from each other.

This microphone had to hold up to the rigors of the rainforest and rats, so [Marius] had to include some provisions for waterproofing. This came in the form of a hot glue gun; just fill the junction box with melted hot glue, pop the cover on, and just wait for it to cool. Like all good repairs, it works, and by the time this repair finally gives out, something else in the microphone is sure to go bad.

It’s a great repair, and an excellent example of how a 3D printer can make repairs easy, simple, cheap, and almost as good as the stock part. You can check out a few videos of the repair below.

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Pulling Music Out Of Thin Air With A Raspberry Pi

February 15, 2018 by 1 Comment

Pianos are great instruments, but being rather heavy and requiring a fair amount of space they are certainly not known for their convenience. Sure, there are more portable varieties available, but they rarely resemble the elegance and classiness of a grand piano. One option is of course to build a downscaled version yourself — and since you’re already customizing the instrument, why stop at the way you play it. [2fishy] didn’t stop there either and ended up with a wooden, space friendly, light controlled piano housing a Raspberry Pi.

Inspired by the concept of a laser harp, [2fishy] followed the same principle but chose a simpler and safer alternative by using LEDs instead. For each playable tone, a LED is mounted opposite a light dependent resistor, creating an array of switches that is then connected to the Raspberry Pi’s GPIO pins. A Python script is handling the rest, polling the GPIO states and — with a little help from pygame, triggering MIDI playback whenever the light stream is interrupted.

There are enough LED/LDR pairs to play one full octave and have some additional control inputs for menu and octave shifting. This concept will naturally require some adjustments to your playing — you can get an idea of it in the demonstration video after the break. And if this design is still not the right size for you, or if you prefer to play in total darkness, this similar MIDI instrument using ultrasonic distance sensors could be of interest.

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