Don’t Leave 3D Printers Unattended – They Can Catch Fire

December 7, 2016 by Brian Benchoff 105 Comments

The holidays are almost here, and with that comes the traditional Mass Consumption of Consumer Goods and Gift Exchange. 3D printers are getting really good and really cheap, and it’s inevitable that a lot of 3D printers will be given as gifts this year. Be careful if you’re giving or receiving one of these printers: they can cause fires as [Ben Hencke] found out when diagnosing a problem with a printer he bought this year.

The printer in question is the Monoprice Maker Select V2, a Prusa i3 clone with impressive specs for a $300 printer. This printer is a rebranded Wanhao Duplicator i3, and we’ve reviewed it favorably. It’s a capable printer that beats the pants off of any Kickstarter printer in quality (and for the fact that you can buy it right now). We’re pretty sure there are going to be more than a few of these printers under the Saturnalia tree this year.

After a few weeks, [Ben] noticed a bit of smoke coming from the printer while the bed was preheating. This wasn’t blue pixie smoke, like you’d find from an exploded capacitor. There was a lot of smoke.

After a closer inspection and help from [Elecia White] from embedded.fm, the problem was traced to the power connector for the heated bed. The green, bromine-infused plastic for this connector was charred and there’s little doubt this could have caused a fire.

3D printing is a fantastic tool, and has enabled more hacks and builds over the last few years than we could have ever imagined. 3D printers are getting very good, and very cheap, and of course this will eventually mean someone losing their workshop to a printer fire. Until someone figures out how to build a ‘thermal fuse’ or something of that nature, 3D printers — from the high-end ones to the still very good Monoprice and Wanhao units — have the potential to start a fire.

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Dawn Of The Tripteron 3D Printer

November 30, 2016 by Adam Fabio 72 Comments

Cartesian 3D printers were the original. Then delta printers came along, and they were pretty cool too. Now, you can add tripteron printers to the mix. The Tripteron is an odd mix of Cartesian and delta. The system was invented at the robotics laboratory at Université Laval in Quebec, Canada. The team who created it say that it is “isotropic and fully decoupled, i.e. each of the actuators is controlling one Cartesian degree of freedom, independently from the others.” This means that driving the bot will be almost as simple as driving a standard X/Y/Z Cartesian printer. The corollary to that are of course delta robots, which follow a whole different set of kinematic rules.

A few people have experimented with Tripteron printers over the years, but as far as we can see, no one has ever demonstrated a working model. Enter [Apsu], who showed up about a month ago. She started a post on the RepRap forums discussing her particular design. She works fast, and has now demonstrated a working prototype making prints. Sure they’re just calibration cubes, but this is a huge step forward.

[Apsu] admits that she still has a way to go in her research — especially improving the arm and joint implementation. However, she’s quite pleased that her creation has gone from a collection of parts to a new type 3D printer. We are too — and we can’t wait to see the next iteration!

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Drop-in Laser Cutter Alignment Beam Works Like A Charm

November 29, 2016 by Sonya Vasquez 33 Comments

Every laser cutter enthusiast eventually pops the question: how on earth do I align an invisible beam that’s more-than-happy to zap my eyeballs, not to mention torch everything else in its path? We hate to admit it, but laser cutter beam alignment is no easy task. To greatly assist in this endeavor, though, some folks tend to mix a red diode laser into the path of the beam. Others temporarily fixture that diode laser directly in the beam path and then remove it once aligned.

One deviant has taken diode laser mixing to the next level! [Travis Reese] has added a servo-driven diode laser that dynamically drops into the path of the laser tube when the lid pops up, and then tilts comfortably out of the laser path when the lid closes again.
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Parametric 3D Printable Wheels And Treads

November 28, 2016 by Brian Benchoff 23 Comments

When it comes to robotic platforms, there is one constant problem: wheels. Wheels have infinite variety for every purpose imaginable, but if you buy a wheeled robotic chassis you have exactly one choice. Even if you go down to the local Horror Freight, there’s only about five or six different wheels available, all of which will quickly disintegrate.

To solve this problem, [Audrey] created OpenWheel, a system of parametric, 3D-printable wheels, tweels, tires, and tracks for robotics and more.

Like all good parametric 3D-printable designs, OpenWheel is written in OpenSCAD. These aren’t 3D designs; they’re code that compiles into printable objects, with variables to set the radius, thickness, diameter of the axle, bolt pattern, and everything else that goes into the shape of a wheel.

Included in this toolset are a mess of wheels and gears that can be assembled into a drivetrain. 3D-printable track that can be printed out of a flexible filament for something has been almost unobtanium until now: completely configurable 3D-printable tank treads. All we need now is a 3D-printable tank transmission, and we’ll finally have a complete hobby robotics chassis.

3D Printed R/C Lifeboat

November 27, 2016 by Adam Fabio 3 Comments

Radio control boats usually bring up thoughts of racing catamarans, or scale sailing yachts. This build takes things in a slightly different direction. A radio controlled lifeboat with a built-in First Person View (FPV) transmitter. [Peter Sripol] used to be one of the awesome folks over at Flite Test. Now he’s gone solo, and has been cranking out some great builds on his YouTube channel. His latest build is a lifeboat loosely based on the totally enclosed lifeboats used on oil tankers and other seafaring vessels.

[Peter] designed the boat in 3D modeling software and printed it on his Lulzbot Taz 6. The files are available on Thingiverse if you want to print your own. The lower hull was printed in two pieces then epoxied together. Peter’s musical build montage goes by fast, proving that he’s just as good editing video as he is scratch-building R/C craft. Along the way he shows us everything from wiring up speed controls to cutting and soldering up a rudder. The final touch on this boat is a micro FPV camera and radio transmitter. As long as the boat is in range, it can be piloted through video goggles.

[Peter’s] boat is destined to be tested on an upcoming trip to Hawaii, so keep an eye on his channel to see how it fares in the monster waves!

A Big 3D Printer Built Using The Power Of Procrastination

November 26, 2016 by Gerrit Coetzee 22 Comments

When we wrote about [Dan Beaven]’s resin printer a while back he enthusiastically ensured us that, thanks to the recent wave of attention, he would finally finish the project. That’s why today we are covering his entirely unrelated 2 cubic foot print volume FDM printer.

As we mentioned, [Dan] is no stranger to 3D printers. His addiction has progressed so far that he needs bigger and bigger parts, but when he looked at the price of printers that could sate his thirst… it wasn’t good. We assume this is the time he decided to leverage his resin printer procrastination to build a massive printer for himself.

The frame is aluminum extrusion. The bed is an 1/4″ thick aluminum plate supported just a little bit in from each corner. He can use the 4 motors to level the platform, which is a killer feature on a machine this big. More or less it’s fairly standard mechanically.

We are interested in his interesting addition of a FLIR thermal sensor to see live heat distribution. We also applaud him on his redundant safety systems (such as a smoke sensor that’s separately powered from the machine).

All the files are available on his site if you’re procrastinating on something and would like one for yourself.

3D Printed GoPro Toy Car Mount

November 24, 2016 by Richard Baguley 7 Comments

There’s been a spate of YouTube videos of people strapping GoPro cameras onto things recently. [Ruiz] at [Adafruit] is looking to contribute to this trend with this tutorial on 3D printing a GoPro Session toy car mount. The entire toy car mount is 3D printed, except for the axles, which are made of the unprinted filament with melted ends to hold the wheels in place.

The part of the mount that fits around the camera is printed in a flexible filament (think Ninjaflex), so it holds on tightly to the GoPro and can be used as a bumper as well. The car that fits into the base of the camera sleeve is designed to run on Hot Wheels track so that you can lay out your shots and keep the subject in frame. It’s a neat design that could be useful for creating an interesting point of view in a video.

If you have hotwheel, a GoPro (or other tiny camera), and 3D printer this is the project that will get you through the holiday without the kids driving you crazy. Good luck dear hackers.

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