3D Printed Lens Gears For Pro-grade Focus Pulling

November 17, 2015 by Dan Maloney 29 Comments

Key Grip, Gaffer, Best Boy – any of us who’ve sat through every last minute of a Marvel movie to get to the post-credits scene – mmm, schawarma! – have seen the obscure titles of folks involved in movie making. But “Focus Puller”? How hard can it be to focus a camera?

Turns out there’s a lot to the job, and in a many cases it makes sense to mechanize the task. Pro cinematic cameras have geared rings for just that reason, and now your DSLR lens can have them too with customized, 3D printed follow-focus gears.

Unwilling to permanently modify his DSLR camera lens and dissatisfied with after-market lens gearing solutions, [Jaymis Loveday] learned enough OpenSCAD to generate gears from 50mm to 100mm in diameter in 0.5mm increments for a snug friction fit. Teamed up with commercially available focus pulling equipment, these lens gears should really help [Jaymis] get professional results from consumer lenses.

Unfortunately, [Jaymis] doesn’t include any video of the gears in action, but the demo footage shown below presumably has some shots that were enabled by his custom gears. And even if it doesn’t, there are some really cool shots in it worth watching.

And for the budding cinematographers out there without access to a 3D printer, there’s always this hardware store solution to focus pulling.

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The Most Drool-Worthy Pip-Boy To Date Can Be Yours

November 16, 2015 by Cameron Coward 33 Comments

Pip-Boy props are nothing new in the maker world, especially since the availability and prices of 3D printers have made the undertaking more straightforward. Something about bringing a piece of the Fallout universe into the real world is just incredibly appealing – so much so that Fallout 4 collector’s editions included a Pip-Boy phone case. However, because of practical limitations these props are usually just plastic shells that house a cell phone. [zapwizard] wasn’t satisfied with a purely aesthetic prop, so he has decided to design his own Pip-Boy 3000 Mk4 from scratch, while retaining as much of the functionality as possible.

For the few of you who are unfamiliar, the Pip-Boy is a wrist-mounted computer from the Fallout series of games. From a gameplay standpoint, it’s used to manage your character’s inventory, stats, quest data, and so on. Because of how often you interact with the Pip-Boy throughout the game, it has become very near and dear to the hearts of Fallout fans, which has driven it’s popularity for prop-making.

It’s no wonder, then, that we’ve featured a number of builds here on Hackaday in the past. All of these builds have been impressive, but [zapwizard] is taking it to a whole other level. As a product engineer, he certainly has the experience necessary to bring this to life, and he’s not skipping any details. He’s starting by modeling everything up in CAD, using Solid Edge. Every knob, button, dial, and latch has been reproduced in meticulous detail, and will be functional with completely custom electronics. [zipwizard] is still in the design phase, but he should be close to getting started on the actual build. He’s also considering offering a limited run of units for sale, so be sure to get in touch with him if that tickles your fancy!

[thanks Daniel Kennedy]

An E-Waste 3D Printer For Every Child?

November 14, 2015 by Dan Maloney 62 Comments

The lofty goal of making sure every school kid has access to a laptop has yet to be reached when along comes an effort to put a 3D printer in the hands of every kid. And not just any printer – a printer the kid builds from a cheap kit of parts and a little e-waste.

The design of the Curiosity printer is pretty simple, and bears a strong resemblance to an earlier e-waste 3D printer we covered back in December. This one has a laser-cut MDF frame rather than acrylic, but the guts are very similar – up-cycled DVD drives for the X- and Z-axes, and a floppy drive for the Y-axis. A NEMA 17 frame stepper motor provides the oomph needed to drive the filament into an off-the-shelf hot end, and an Arduino runs the show. The instructions for assembly are very clear and easy to follow, although we suspect that variability in the sizes of DVD and floppy drives could require a little improvisation at assembly time. But since the assembly of the printer is intended to be as educational as its use, throwing a little variability into the mix is probably a good idea.

The complete kit, less only the e-waste drives and power supply, is currently selling for $149USD. That’s not exactly free, but it’s probably within range of being funded by a few bake sales. Even with the tiny print volume, this effort could get some kids into 3D printers early in their school career.

3D Printing Pen And CNC Machine Yields Cheap 3D Printer

November 11, 2015 by Bryan Cockfield 22 Comments

3D printers are ubiquitous now, but they’re still prohibitively expensive for some people. Some printers cost thousands, but even more inexpensive options aren’t exactly cheap. [Daniel] decided that this was unacceptable, and set out to make a basic 3D printer for under $100 by including only the bare essentials needed for creating anything out of melted plastic.

3D printers are essentially four parts: a bed, filament, and a hot end and extruder. In a previous project, [Daniel] used parts from old CD drives to create a three-axis CNC machine which he uses for the bed. To take care of the hot end and extruder, he is using a 3D printing pen which he mounts to the CNC machine and voila: a 3D printer!

It’s not quite as simple as just strapping a 3D printing pen to a CNC machine, though. The pen and the CNC machine have to communicate with each other so that the pen knows when to place filament and the CNC machine knows when to move. For that, [Daniel] went with a trusty Arduino in order to switch the pen on and off. Once it’s working, it’s time to start printing!

[Daniel] does note that this is a design that’s relatively limited in terms of print size and resolution, but for the price it can’t be beat. If you’re interested in getting started with 3D printing, a setup like this would be perfect. 3D pens are a pretty new idea too, and it’s interesting to see them used in different ways like this.

Are Your 3D Prints Toxic?

November 11, 2015 by Dan Maloney 78 Comments

With the rising popularity and increasing availability of 3D printers, it was inevitable that someone would start looking into the potential environmental impact presented by them. And now we have two researchers from the University of California Riverside sounding the alarm that certain plastics are toxic to zebrafish embryos (abstract only; full paper behind a paywall).

As is often the case with science, this discovery was serendipitous. Graduate student [Shirin Mesbah Oskui] was using 3D printed tools to study zebrafish embryos, a widely used model organism in developmental biology, but she found the tools were killing her critters. She investigated further and found that prints from both a Stratasys Dimension Elite FDM printer and from a Formlabs Form 1+ stereolithography printer were “measurably toxic” to developing zebrafish embryos. The resin-based SLA printed parts were far worse for the fish than the fused ABS prints – 100% of embryos exposed to the Form 1+ prints were dead within seven days, and the few that survived that long showed developmental abnormalities before they died. Interestingly, the paper also describes a UV-curing process that reduces the toxicity of the SLA prints, which the university is patenting.

Of course what’s toxic to zebrafish is not necessarily a problem for school kids, as the video below seems to intimate. Still, this is an interesting paper that points to an area that clearly needs more investigation.

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3D Printed Peristalic Pump Has Impressive Capabilities

November 10, 2015 by James Hobson 31 Comments

[Frank Zhao’s] grandfather has esophageal cancer. Unfortunately for him, it means he’ll be eating through a tube for a while. This involves someone helping him with a big syringe to push a thick food liquid through the tube. [Frank] knew there had to be a better way. While [Frank] was in the hospital in China visiting, he started designing a 3D printed peristaltic pump. It’s what you would expect: a mechanism that massages a loop of plastic tubing to push the contents further down the path.

After he got back to the States he refined his design a bit more and started 3D printing. As it turns out — it works pretty damn well. In the following video he shows it pumping mayonaise — and since it’s peristalic, no priming of the pump required!

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3D Printed Eyeglasses, VR Lenses

November 9, 2015 by Brian Benchoff 24 Comments

[Florian] is hyped for Google Cardboard, Oculus Rifts, and other head mounted displays, and with that comes an interest in lenses. [Floian] wanted to know if it was possible to create these lenses with a 3D printer. Why would anyone want to do this when these lenses can be had from dozens of online retailers for a few dollars? The phrase, ‘because I can’ comes to mind.

The starting point for the lens was a CAD model, a 3D printer, and silicone mold material. Clear casting resin fills the mold, cures, and turns into a translucent lens-shaped blob. This is the process of creating all lenses, and by finely sanding, polishing, and buffing this lens with grits ranging from 200 to 7000, this bit of resin slowly takes on an optically clear shine.

Do these lenses work? Yes, and [Florian] managed to build a head mounted display that can hold an iPhone up to his face for viewing 3D images and movies. The next goal is printing prescription glasses, and [Florian] seems very close to achieving that dream.

The last time we saw home lens making was more than a year ago. Is anyone else dabbling in this dark art? Let us know in the comments below and send in a tip if you have a favorite lens hack in mind.