Engineering

597 Articles

Ask Hackaday: Dude, Where’s My MOSFET?

December 13, 2016 by 126 Comments

(Bipolar Junction) Transistors versus MOSFETs: both have their obvious niches. FETs are great for relatively high power applications because they have such a low on-resistance, but transistors are often easier to drive from low voltage microcontrollers because all they require is a current. It’s uncanny, though, how often we find ourselves in the middle between these extremes. What we’d really love is a part that has the virtues of both.

The ask in today’s Ask Hackaday is for your favorite part that fills a particular gap: a MOSFET device that’s able to move a handful of amps of low-voltage current without losing too much to heat, that is still drivable from a 3.3 V microcontroller, with bonus points for PWM ability at a frequency above human hearing. Imagine driving a moderately robust small DC robot motor forwards with a microcontroller, all running on a LiPo — a simple application that doesn’t need a full motor driver IC, but requires a high-efficiency, moderate current, and low-voltage-logic compatible transistor. If you’ve been here and done that, what did you use?

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The Many Uses Of The Neon Lamp

December 12, 2016 by 44 Comments

Neon lights are that kind of nostalgic item that everybody seems to love. The neon lamp is a type of gas discharge lamp, they generate light when an electrical discharge travels through an ionized gas, or plasma. When the voltage between the electrodes exceeds certain threshold, the gas ionizes and begins conducting electricity. The basic process that generates light is the return of the ions to the ground energy state, with the emission of a photon of light. The light color depends on the emission spectra of the atoms in the gas, and also  on the gas pressure, among other variables.  Gas discharge lamps can be classified by the pressure of the gas:

  • Low pressure: includes the neon lamp, fluorescent lamps and low pressure sodium lamps.
  • High pressure: such as the metal halide, high pressure sodium and mercury vapor lamps.

Another classification comes from the heating method of the cathode:

  • Hot cathode lamps: the electric arc between the electrodes is created via thermionic emission, where electrons are expelled from the electrodes because of the high temperature.
  • Cold cathode lamps: In these, the electric arc results from the high voltage applied between the electrons, that ionizes the gas and conduction can take place.

High intensity lamps are another type of gas discharge lamp where a high power arc is formed between tungsten electrodes. Power levels of several kilowatts can be easily produced this type of lamp. Of course we can’t forget to mention nixie tubes, which are a type of cold cathode neon lamp, popular for building retro clocks. Fortunately, they are now in production again.

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Diodes: The Switch You Never Knew You Had

December 9, 2016 by 62 Comments
Vishay's take on the 1N4148 data sheet (PDF), describing it as a switching diode.
Vishay’s take on the 1N4148 data sheet (PDF), describing it as a switching diode.

When looking across the discrete components in your electronic armory, it is easy to overlook the humble diode. After all, one can be forgiven for the conclusion that the everyday version of this component doesn’t do much. They have none of the special skills you’d find in tunnel, Gunn, varicap, Zener, and avalanche diodes, or even LEDs, instead they are simply a one-way valve for electrical current. Connect them one way round and current flows, the other and it doesn’t. They rectify AC to DC, power supplies are full of them. Perhaps you’ve also used them to generate a stable voltage drop because they have a pretty constant voltage across them when current is flowing, but that’s it. Diodes: the shortest Hackaday article ever.

Not so fast with dismissing the diode though. There is another trick they have hiding up their sleeves, they can also act as a switch. It shouldn’t come as too much of a shock, after all a quick look at many datasheets for general purpose diodes should reveal their description as switching diodes.

So how does a diode switch work? The key lies in that one-way valve we mentioned earlier. When the diode is forward biased and conducting electricity it will pass through any variations in the voltage being put into them, but when it is reverse biased and not conducting any electricity it will not. Thus a signal can be switched on by passing it through a diode in forward bias, and then turned off by putting the diode into reverse bias.

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Probing high voltage

Measuring High Voltage In Millimeters (and Other HV Probe Tricks)

December 8, 2016 by 43 Comments

I work a lot with high voltages and others frequently replicate my projects, so I often get asked “What voltage is needed?”. That means I need to be able to measure high voltages. Here’s how I do it using a Fluke high voltage probe as well as my own homemade probe. And what if you don’t have a probe? I have a solution for that too.

How Long Is Your Spark?

The simplest way to measure high voltage is by spark length. If your circuit has a spark gap then when a spark occurs, that’s a short-circuit, dumping all your built up charge. When your spark gap is at the maximum distance at which you get a spark then just before the spark happens is when you have your maximum voltage. During the spark the voltage rapidly goes to zero and depending on your circuit it may start building up again. The voltage before the spark occurred is related to the spark length, which is also the spark gap width.

The oscilloscope photo below shows this changing voltage. This method is good for a rough estimate. I’ll talk about doing more precise measurements when I talk about high voltage probes further down.

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Taking It To Another Level: Making 3.3V Speak With 5V

December 5, 2016 by 51 Comments

If your introduction to digital electronics came more years ago than you’d care to mention, the chances are you did so with 5V TTL logic. Above 2V but usually pretty close to 5V is a logic 1, below 0.8V is a logic 0. If you were a keen reader of electronic text books you might have read about different voltage levels tolerated by 4000 series CMOS gates, but the chances are even with them you’d have still used the familiar 5 volts.

This happy state of never encountering anything but 5V logic as a hobbyist has not persisted. In recent decades the demands of higher speed and lower power have given us successive families of lower voltage devices, and we will now commonly also encounter 3.3V or even sometimes lower voltage devices. When these different families need to coexist as for example when interfacing to the current crop of microcontroller boards, care has to be taken to avoid damage to your silicon. Some means of managing the transition between voltages is required, so we’re going to take a look at the world of level shifters, the circuits we use when interfacing these different voltage logic families.

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Glues You Can Use: Adhesives For The Home Shop

November 28, 2016 by 72 Comments

A while back I looked at lubricants for the home shop, with an eye to the physics and chemistry behind lubrication. Talking about how to keep parts moving got me thinking about the other side of the equation – what’s the science behind sticking stuff together? Home shops have a lot of applications for adhesives, so it probably pays to know how they work so you can choose the right glue for the job. We’ll also take a look at a couple of broad classes of adhesives that are handy to have around the home shop. Continue reading “Glues You Can Use: Adhesives For The Home Shop” →