Friday Hack Chat: Electronics Design And Naming A Puppy

June 14, 2017 by Brian Benchoff 40 Comments

For one reason or another, Hackaday has an extended family of ridiculously capable contributors. One of the most illustrious is [Bil Herd], Commodore refugee, electronic engineer, medic, and all-around awesome guy. He’ll be joining us over on Hackaday.io this Friday for a Hack Chat on Electronics Design.

This Friday, we’re hosting a Hack Chat with [Bil]. If you want to talk Commodore, this is the guy. If you want to talk about PLAs and programmable digital logic, this is the guy. If you want to know how to build a system from scratch in just a few months, [Bil]’s your man. [Bil] has decades of experience and his design work was produced by the millions. You’ll rarely come across someone with as much experience, and he’ll be in our Hack Chat this Friday.

[Bil] has a long career in electronics design, beginning with fixing CB radios and televisions back when fixing TVs was still a thing. Eventually, he worked his way up the engineering ladder at Commodore Business Machines where he designed the Commodore TED machines and the amazing Commodore 128.

After surviving Commodore, [Bil] has worked at a trauma center in Camden, NJ, flown with medics in the Army, and eventually came over to Hackaday where he produces videos from subjects ranging from direct digital synthesis, programmable logic, active filters, and how CMOS actually works. Basically, if it involves electronics, [Bil] knows what’s up.

Oh, as an added bonus, we get to name a puppy this week. [Bil] got a new puppy and it needs a name. Send in your suggestions!

Here’s How To Take Part:

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This hack chat will take place at noon Pacific time on Friday, June 16th. Confused about where and when ‘noon’ is? Here’s a time and date converter!

Log into Hackaday.io, visit that page, and look for the ‘Join this Project’ Button. Once you’re part of the project, the button will change to ‘Team Messaging’, which takes you directly to the Hack Chat.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about

PrusaControl: The Beginner’s Slicer

June 12, 2017 by Brian Benchoff 29 Comments

There are two main applications for managing 3D prints and G-Code generation. Cura is a fantastic application that is seeing a lot of development from the heavy hitters in the industry. Initially developed by Ultimaker, Lulzbot has their own edition of Cura, It’s the default software packaged with thousands of different printers. Slic3r, as well, has seen a lot of development over the years and some interesting hacks. Do you want to print non-planar surfaces? Slic3r can do that. Slic3r and Cura are two sides of the CAM part of the 3D printing coin, although Cura is decidedly the prettier side.

The ability to combine the extensibility of Slic3r with the user interface of Cura has been on our wish list for a while now. It’s finally time. [Josef Prusa] has released PrusaControl, a 3D printing CAM solution that combines the best of Slic3r into a fantastic, great looking package. What are the benefits? What’s it like? Check that out below.

Continue reading “PrusaControl: The Beginner’s Slicer” →

Hackaday Links: June 11, 2017

June 11, 2017 by Brian Benchoff 29 Comments

PCB art is getting better and better every year. This year, though, is knocking it out of the park. In March, [Andrew Sowa] turned me into money. More recently, [Trammell Hudson] has explored the layers of OSH Park soldermask and silk to create a masterpiece. Now, we’re moving up to full-blown art. [Blake Ramsdell] worked with OSH Park to create a full panel of art in gold, fiberglass, soldermask, and silkscreen. It’s 22×16 inches, and it’s fantastic.

There’s an independent Hackaday meetup going down in Hong Kong this week. The subject of the meetup will be vacuum systems for electron beam melting, mass spectrometry, and building Nixie tubes.

Why does my circuit still work when I remove some caps? This question was posed to the EEVBlog forums, with a picture attached of the worst mess of wires I’ve ever seen. This is — supposedly — not a joke, and a complete, functional CPU built out of 74HC series logic on thirty or so solderless breadboards. A weird bonus of access to the tip line at Hackaday means everyone here becomes experts in the field of absurdly constructed electronics. Want to see the worst PCB ever? We’ve seen it. This is, without question, the most rats nest electronic project anyone has ever built.

[Adam West] died this weekend at the age of 88. [West] is perhaps best known for his performance in Lookwell as a crime-solving, washed-up TV action hero. He is survived by his wife, Marcelle, and six children.

There’s a new documentary on [Nolan Bushnell] and the early days of Atari. Documentarian [Bruno Grampa] will be showing his latest, Easy to Learn, Hard to Master at the Computer History Museum in Mountain View on June 23rd. It’s narrated by [Bil Herd], so we’re a bit prejudiced, but check out the trailer.

Retrotechtacular: Reading And Sorting Mail Automatically

June 9, 2017 by Jenny List 21 Comments

We often read about the minicomputers of the 1960s, and see examples of their use in university research laboratories or medium-sized companies where they might have managed the accounts. It’s tempting though to believe that much of the world in those last decades of the analogue era remained untouched by computing, only succumbing in the decade of the microcomputer, or of the widespread use of the Internet.

What could be more synonymous with the pre-computing age than the mail system? Hundreds of years of processing hand-written letters, sorted by hand, transported by horses, boats, railroads and then motor transport, then delivered to your mailbox by your friendly local postman. How did minicomputer technology find its way into that environment?

Thus we come to today’s film, a 1970 US Postal Service short entitled “Reading And Sorting Mail Automatically”. In it we see the latest high-speed OCR systems processing thousands of letters an hour and sorting them by destination, and are treated to a description of the scanning technology.

If a Hackaday reader in 2017 was tasked with scanning and OCR-ing addresses, they would have high-resolution cameras and formidable computing power at their disposal. It wouldn’t be a trivial task to get it right, but it would be one that given suitable open-source OCR software could be achieved by most of us. By contrast the Philco engineers who manufactured the Postal Service’s scanners would have had to create them from scratch.

This they performed in a curiously analogue manner, with a raster scan generated by a CRT. First a coarse scan to identify the address and its individual lines, then a fine scan to pick out the line they needed. An optical sensor could then pick up the reflected light and feed the information back to the computer for processing.

The description of the OCR process is a seemingly straightforward one of recognizing the individual components of letters which probably required some impressive coding to achieve in the limited resources of a 1960s minicomputer. The system couldn’t process handwriting, instead it was reserved for OCR-compatible business mail.

Finally, the address lines are compared with a database of known US cities and states, and each letter is routed to the appropriate hopper. We are shown a magnetic drum data store, the precursor of our modern hard drives, and told that it holds an impressive 10 megabytes of data. For 1970, that was evidently a lot.

It’s quaint to see what seems to be such basic computing technology presented as the last word in sophistication, but the truth is that to achieve this level of functionality and performance with the technology of that era was an extremely impressive achievement. Sit back and enjoy the film, we’ve placed it below the break.

Continue reading “Retrotechtacular: Reading And Sorting Mail Automatically” →

Nuts And Bolts: Keeping It Tight

June 8, 2017 by Dan Maloney 72 Comments

It’s not much of a stretch to say that without nuts and bolts, the world would fall apart. Bolted connections are everywhere, from the frame of your DIY 3D printer to the lug nuts holding the wheels on your car. Though the penalty for failure is certainly higher in the latter than in the former, self-loosening of nuts and bolts is rarely a good thing. Engineers have come up with dozens of ways to make sure the world doesn’t fall apart, and some work better than others. Let’s explore a few of these methods and find out what works, what doesn’t work, and in the process maybe we’ll learn a little about how these fascinating fasteners work.

Continue reading “Nuts And Bolts: Keeping It Tight” →

Friday Hack Chat: 8-Bit Micros With Microchip

June 7, 2017 by Brian Benchoff 20 Comments

A few years ago, Microchip acquired Atmel for $3.56 Billion. There are plenty of manufacturers of 8-bit microcontrollers, but everyone makes 8051s, and the MSP430 isn’t as popular as it should be. Microchip’s acquisition of Atmel created what is probably the largest manufacturer of 8-bit micros, with a portfolio ranging from ATtinys smaller than a grain of rice to gigantic PICs.

This Friday, we’re hosting a Hack Chat with the Technical Marketing Engineer of 8-bitters at Microchip. If you love AVR, this is the guy to talk to. If you’re still rocking the vintage 1993 PICkit, this is the guy to talk to.

On the docket for this Hack Chat are some new PICs and some very interesting peripherals coming down the line. ADCC — A2D with computation — is on the table, along with configurable logic cells. This Hack Chat is also going to go over Microchip design tools like MP Lab Xpress.

Of course, these Hack Chats are a question and answer session for the community. We’re encouraging everyone to ask a few questions about what Microchip is doing. We’ve opened up a discussion guide for this Hack Chat. If you have a question, just add it to the list.

If you can’t make the Hack Chat, don’t worry. We’re going to have a transcript of the entire chat. That should be available here shortly after the chat concludes.

Here’s How To Take Part:

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This hack chat will take place at noon Pacific time on Friday, June 9th. Here’s a fancy time and date converter if you need timezone help.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about

Fail Of The Week: Sand Casting Copper

June 7, 2017 by Dan Maloney 90 Comments

There’s trouble in the Kingdom of Random – the smithies of the realm are having trouble sand-casting copper. And while [King Grant] might not be directly asking for help, we think the Hackaday community might have plenty to say about his efforts.

We’ve all seen plenty of sand casting efforts before, including attempts to make otherwise unobtainable engine parts. And “lost foam” casting, where a model of the part is constructed of polystyrene foam that flashes off when the molten metal is poured, is a relatively new twist on the technique that’s been used to good effect on a recent Gingery lathe build. But most backyard foundries work in aluminum, which is apparently much easier to work with than the copper that [Grant Thompson] is working with. Ironically, his first pour worked the best — not perfect, but at least the islands defining the spokes of his decorative piece didn’t break off and float away as they did in every pour shown in the video below. That leads us to think that the greensand is too dry by the second video. Or perhaps the density of copper just makes it more likely for the sand to float. Maybe a cope and drag mold is in order to keep the islands in place and direct the flow of the copper better.

We know there’s a lot of expertise out there, so sound off in the comments about what you think is going on with these pours.

Continue reading “Fail Of The Week: Sand Casting Copper” →