Fail Of The Week: CPLDs That Release Blue Smoke

The card you see above is a floppy drive emulator for Macintosh. [Steve Chamberlain] has been hand assembling these and selling them in small runs, but is troubled by about a 4% burn-out rate for the CPLD which has the red ‘X’ on it. He settled into figure out what exactly is leading to this and it’s a real head-scratcher.

He does a very good job of trouble-shooting, starting with a list of all the possible things he thinks could be causing this: defective part, bad PCB, bad uC firmware, damage during assembly, solder short, tolerance issues, over-voltage on the DB connector, or bad VHDL design. He methodically eliminates these, first by swapping out the part and observing the exact same failure (pretty much eliminates assembly, solder short, etc.), then by measuring and scoping around the card.

The fascinating read doesn’t stop with the article. Make sure you work your way through the comments thread. [Steve] thinks he’s eliminated the idea of bad microcontroller code causing damage. He considers putting in-line resistors on the DB connector but we wonder if clamping diodes wouldn’t be a better choice (at least for testing purposes)? This begs the question, why is he observing a higher voltage on those I/O lines during power-up? As always, we want to hear your constructive comments below.


2013-09-05-Hackaday-Fail-tips-tileFail of the Week is a Hackaday column which runs every Wednesday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

Droning On: Resources And First Steps

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It’s been quiet these last few weeks in drone news. Some members of the commercial community are performing missions, while others are waiting on the results of the FAA’s appeal to the NTSB. There is no denying that drones are getting larger as an industry though. Even Facebook has jumped into the fray, not for drones to deliver real world pokes, but to provide internet access in remote areas.

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One of the high points in the news was an octocopter operator’s discovery of 2500 year old rock drawings, or petroglyphs in the Utah desert. While exploring a known archeological site, Bill Clary of GotAerial LLC flew his octocopter up to a cliff face. The rock formation would have made rappelling down the face difficult at best. He found an amazing collection of petroglyphs which he documented in this video. While the authenticity of the petroglyphs hasn’t been proven yet, they appear to date back to the Basketmaker people who lived in the area from approximately 500 BC through 860AD.

Maybe you’re asking yourself how you can get in on some of these sweet drone adventures? Whether you’re considering your very first flight, or already own multiple aircraft, you’ll want to read our discussion of getting started (specifically: acquiring your first drone) and discovering drone-related communities. Hit that “read more” link to stay with us.

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Hackaday Links: March 31, 2014

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Wanting to display his Google calendars [Chris Champion] decided to mount an old monitor on the wall. The hack is his installation method which recesses both the bracket and the outlet while still following electrical code (we think).

Since we’re already on the topic. Here’s a hack-tacular project which hangs a laptop LCD as if it were a picture frame. We do really enjoy seeing the wire, which connects to the top corners and hangs from a single hook a few inches above the screen bezel. There’s something very “whatever works” about it that pleases us.

[Jaspreet] build a datalogger in an FPGA. He put together a short video demo of the project but you can find a bit more info from his repo. He’s using a DE0-Nano board which is a relatively low-cost dev board from Terasic.

Want to see what’s under the hood in the processor running a Nintendo 3DS? Who wouldn’t? [Markus] didn’t just post the die images taken through his microscope. He documented the entire disassembly and decapping process. Maybe we should have given this one its own feature?

If you’re streaming on your Ouya you definitely want a clean WiFi signal. [Michael Thompson] managed to improve his reception by adding an external antenna.

We always like to hear about the free exchange of information, especially when it comes to high-quality educational material. [Capt Todd Branchflower] teaches at the United States Air Force Academy. He wrote in to say that his ECE383 Embedded Systems II class is now available online. All the info can also be found at his Github repo.

And finally, do you remember all the noise that was made about 3D printed guns a while back? Well [Mikeasaurus] put together the .iStab. It’s a 3D printed iPhone case with an integrated folding blade…. for personal protection? Who knows. We think it should be a multitasking solution that functions as a fold-down antenna.

Developed On Hackaday: Need Card Art — Who Likes To Draw?

Our offline password keeper project (aka Mooltipass) is quite lucky to have very active (and very competent) contributors. [Harlequin-tech] recently finished our OLED screen low level graphics library which (among others) supports RLE decompression, variable-width fonts and multiple bit depths for fonts & bitmaps. To make things easy, he also published a nice python script to automatically generate c header files from bitmap pictures and another one to export fonts.

[Miguel] finished the AES encryption/decryption schemes (using AES in CTR mode) and wrote an awesome readme which explains how everything works and how someone may check his code using several standardized tests. We highly encourage readers to make sure that we didn’t make any mistake, as it was one of you that suggested we migrate to CTR mode (thanks [mate]!).

On the hardware side, we launched into production the top & bottom PCBs for Olivier’s design. We’re also currently looking for someone that has many Arduino shields to make sure that they can be connected to the Mooltipass. A few days ago we successfully put the Arduino bootloader inside our microcontroller and made the official Arduino Ethernet shield work with it.

Finally, as you may have guessed from the picture above our dear smart card re-sellers can pretty much print anything on them (these are samples). If one of you is motivated to draw something, please contact me at mathieu[at]hackaday.com!

On a (way) more childish note, don’t hesitate to give a skull to the mooltipass on HaD projects so it may reclaim its rightful spot as “most skulled“.

Fail Of The Week: Secret Agent-Style Book Hideaway

Ah, the movies are an inspiration for so many projects. How many times have you seen a spy movie where a cutout in the pages of a book are hiding something? This was the inspiration which led [Paul] and his crew to try using a laser cutter to remove a handgun-shaped cutout from the pages. The fail began before the project even got started. The sacrificial book they had chosen was too thick to cut directly so they tore it in thirds for the cutting process.

The hijinks are portrayed well in the clip after the break. The infectious giggling as this first trace of the laser cuts the outline makes the video worth watching. As they try to go deeper, the success falls off rapidly. This makes for a great Fail of the Week discussion: Why can’t you cut through multiple layers of a book with a laser cutter? Is this merely a focal length issue that would be solved with a higher-end cutter or is there something else at play here. Let us know what you think by leaving a comment below.

 

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Hackaday 68k: So You Want A Kit?

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It’s yet another update to the Hackaday 68k, the wire-wrapped backplane computer that will eventually be serving up our retro site.

This is also a demo of Hackaday Projects, our new, fancy online documentation tool for all your adventures in making and tinkering. Did you know we’re having a contest on Hackaday Projects? Make something sci-fi, and you’re in the running for some really good prizes. There’s soldering stations, o-scopes, and a lot of other prizes being thrown at the winners. It’s awesome. First one to build a working Mr. Fusion wins.

In this update, I’m going to go over the beginnings of the video board, why Hammond enclosures are awesome and terrible at the same time, and some thoughts on turning this into a kit or product of some type. Click that, ‘Read more…’ link.

 

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3D Printering: Custom RC Camera Mount Takes To The Sky

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3D Printers are only good for printing trinkets and doodads, right?  Not really. Although, I do print the occasional useless object, most of my prints are used for projects I’m working on or to meet a need that I have. These needs are the project’s design requirements and I’d like to share the process and techniques I use when creating a functional 3D object.

My pal [Toshi] has RC Airplanes and flies often. I have an Action Camera that I never use. Why not combine the two and have some fun? The only thing standing in our way was a method to mount the camera to the airplane. 3D printing makes it easy. If you have a popular vehicle or application, there may be something already available on a 3D model repository like Thingiverse. Our situation was fairly unique I decided to design and print my own mount.

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