Creating Easy Glass Circuit Boards At Home

December 1, 2019 by Tom Nardi 41 Comments

This tip for creating glass substrate circuit boards at home might hew a bit closer to arts and crafts than the traditional Hackaday post, but the final results of the method demonstrated by [Heliox] in her recent video are simply too gorgeous to ignore. The video is in French, but between YouTube’s attempted automatic translation and the formidable mental powers of our beloved readers, we don’t think it will be too hard for you to follow along after the break.

The short version is that [Heliox] loads her Silhouette Cameo, a computer-controlled cutting machine generally used for paper and vinyl, with a thin sheet of copper adhered to a backing sheet to give it some mechanical strength. With the cutting pressure of the Cameo dialed back, the circuit is cut out of the copper but not the sheet underneath, and the excess can be carefully peeled away.

Using transfer paper, [Heliox] then lifts the copper traces off the sheet and sticks them down to a cut piece of glass. Once it’s been smoothed out and pushed down, she pulls the transfer paper off and the copper is left behind.

From there, it’s just a matter of soldering on the SMD components. To make it a little safer to handle she wet sands the edges of the glass to round them off, but it’s still glass, so we wouldn’t recommend this construction for anything heavy duty. While it might not be the ideal choice for your next build, it certainly does looks fantastic when mounted in a stand and blinking away like [Heliox] shows off at the end.

Ironically, when compared to some of the other methods of making professional looking PCBs at home that we’ve seen over the years, this one might actually be one of the easiest. Who knew?

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An Efficient Homemade Wood Furnace

November 30, 2019 by Sharon Lin 17 Comments

For poor [workshop from scratch], winter brings the joy of a cold workshop. Since the building is structurally made from tin, warming up the room is difficult.

Naturally, the solution was to construct a homemade wood furnace. The build starts off with an angle grinder being taken to a compressed air tank. After sawing off the top and sanding down the edges, the builder slices out an opening and welds together some rods into a stand for the center. He then proceeds to weld some external frames for the furnace, as well as a chimney stack, some nifty covers joined by hinges, and a fan/temperature regulator to keep the fire going.

Most of the pieces seem to come from scrap metal lying around the workshop, although the degree to which the entire project comes together is quite smooth. Some filter and spray paint do the trick for cleaning up the furnace and making it look less scrappy. The last step? A stack of wooden logs and a blow torch to start the fun. Outside of the furnace, an LCD screen keeps track of the temperature, giving some feedback and control.

The result is perhaps a too effective at warming up the workshop, but the problem sure is solved!

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Secret C64 Program Found On A Christian Rock Band’s Vinyl Record

November 24, 2019 by Sharon Lin 29 Comments

How often do you find Easter eggs in old vinyl records?

It sure was a surprise for [Robin Harbron] when he learned about a Commodore 64 program hidden on one of the sides of a record from the 1985 album of Christian rock band Prodigal. The host of the YouTube channel 8-Bit Show and Tell shows the “C-64” etching on one side of the vinyl, which he picked up after finding out online that the record contained the hidden program.

The run-out groove on records is typically an endless groove that keeps the record player from running off the record (unless there is an auto-return feature, which just replays the record). On side one of the vinyl, the run-out groove looks normal, but on side two, it’s a little thicker and contains some hidden audio. Recording the audio onto a cassette and loading it onto a dataset reveals a short C64 program.

The process is a little more troublesome that that, but after a few tries [Harbron] reveals a secret message, courtesy of Albert Einstein and Jesus Christ. It’s not the most impressive program ever written, but it’s pretty cool that programmers 35 years ago were able to fit it into only a few seconds of audio.

Unfortunately, we won’t be hearing much actual music from the album – [Harbron] chose not to play the songs to avoid copyright issues on YouTube.

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Old Cisco WAN Card Turned FPGA Playground

November 20, 2019 by Tom Nardi 33 Comments

Many of us think of FPGAs as some new cutting edge technology, but the fact of the matter is that they’ve been around for quite some time. They’ve just traditionally been used in hardware that’s too expensive for us lowly hackers. A case in point is the Cisco HWIC-3G-CDMA WAN card. A decade ago these would have been part of a router valued in the tens of thousands of dollars, but today they can be had for less than $10 USD on eBay. At that price, [Tom Verbeure] thought it would be worth finding out if they could be repurposed as generic FPGA experimentation devices.

So as not to keep you in suspense, the short answer is a resounding yes. In the end, all [Tom] had to do was figure out what voltages the HWIC-3G-CDMA was expecting on the edge connector, and solder a 2×5 connector onto the helpfully labeled JTAG header. Once powered up and connected to the computer, Intel’s Quartus Programmer software immediately picked up the board’s Cyclone II EP2C35F484C8 chip. The blinking LEDs seen in the video after the break serve as proof that these bargain bin gadgets are ripe for hacking.

Unfortunately, there’s a catch. After studying the rest of the components on the board, [Tom] eventually came to the conclusion that the HWIC-3G-CDMA has no means of actually storing the FPGA’s bitstream. Presumably it was provided by the router itself during startup. If you just want to keep the board tethered to your computer for experimenting, that’s not really a big deal. But if you want to use it in some kind of project, you’ll need to include a microcontroller capable of pushing the roughly 1 MB bitstream into the FPGA to kick things off.

It might not be as easy to get up and running as the 2019 Hackaday Superconference badge, but it’s certainly a lot easier to get your hands on.

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There’s More To Designing A PCB Business Card Than Meets The Eye

November 19, 2019 by Jenny List 9 Comments

A curious custom that survives from the pre-computer era is that of the business card. If you walk the halls at a trade event you’ll come a way with a stack of these, each bearing the contact details of someone you’ve encountered, and each in a world of social media and online contact destined to languish in some dusty corner of your desk. In the 21st century, when electronic contacts harvested by a mobile phone have the sticking power, how can a piece of card with its roots in a bygone era hope to compete?

It’s a question [Anthony Kouttron] has addressed in the design of his thoroughly modern business card, and along the way he’s treated us to an interesting narrative on how to make the card both useful beyond mere contact details as well as delivering that electronic contact. The resulting card has an array of rulers and footprints as an electronic designer’s aid, as well as an NFC antenna and chip that lights an LED and delivers his website address when scanned. There are some small compromises such as PCB pads under the NFC antenna, but as he explains in the video below, they aren’t enough to stop it working. He’s put his work in a GitHub repository, should you wish to do something similar.

There’s a rich vein of business card projects on these pages, but so far surprisingly few are NFC equipped. That didn’t stop someone from making an NFC-enabled card with user interaction though.

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Upgrade Board Turns Typewriter Into A Teletype

November 14, 2019 by Tom Nardi 25 Comments

It may come as little surprise to find that Hackaday does not often play host to typewriter projects. While these iconic machines have their own particular charm, they generally don’t allow for much in the way of hardware modification. But then the IBM Wheelwriter 1000 isn’t exactly a traditional typewriter, which made its recent conversion to a fully functional computer terminal possible.

A product of the Computer History Museum’s [IBM 1620 Jr. Team], this modification takes the form of a serial interface board that can be built at home and installed into the Wheelwriter. The board allows the vintage electronic typewriter to speak RS-232 and USB, so it can be connected to whatever vintage (or not so vintage) computer you can imagine. The documentation for the project gives a rough cost of $150, though that does assume you’ve already got a Wheelwriter 1000 kicking around.

The GitHub repository includes everything you need to create your own board, and there’s even a highly detailed installation guide that goes over the case modifications necessary to get the new hardware installed. It also explains that you’ll want to get a new keycap set for your Wheelwriter if you perform this modification, as the original board doesn’t have all of the ASCII characters.

So why adapt an old electric typewriter to function as a teletype? As explained by the [IBM 1620 Jr. Team], there are projects out there looking to recreate authentic 1960s-era computing experiences that need a (relatively) affordable paper terminal. The originals are too rare to use in modern recreations, but with their adapter board, these slightly less archaic input devices can be used in their place.

Once you’ve built your new teletype, or in the somewhat unlikely event you already have one at the ready, we’ve seen a couple of projects that you might be interested in to put it to use.

Adding Sensors To Improve Your Curling Game? Turns Out It’s Really Hard

November 13, 2019 by Donald Papp 16 Comments

Sometimes, a project turns out to be harder than expected at every turn and the plug gets pulled. That was the case with [Chris Fenton]’s efforts to gain insight into his curling game by adding sensors to monitor the movement of curling stones as well as the broom action. Luckily, [Chris] documented his efforts and provided us all with an opportunity to learn. After all, failure is (or should be) an excellent source of learning.

The first piece of hardware was intended to log curling stone motion and use it as a way to measure the performance of the sweepers. [Chris] wanted to stick a simple sensor brick made from a Teensy 3.0 and IMU to a stone and log all the motion-related data. The concept is straightforward, but in practice it wasn’t nearly as simple. The gyro, which measures angular velocity, did a good job of keeping track of the stone’s spin but the accelerometer was a different story. An accelerometer measures how much something is speeding up or slowing down, but it simply wasn’t able to properly sense the gentle and gradual changes in speed that the stone underwent as the ice ahead of it was swept or not swept. In theory a good idea, but in practice it ended up being the wrong tool for the job.

The other approach [Chris] attempted was to make a curling broom with a handle that lit up differently based on how hard one was sweeping. It wasn’t hard to put an LED strip on a broom and light it up based on a load sensor reading, but what ended up sinking this project was the need to do it in a way that didn’t interfere with the broom’s primary function and purpose. Even a mediocre curler applies extremely high forces to a broom when sweeping in a curling game, so not only do the electronics need to be extremely rugged, but the broom’s shaft needs to be able to withstand considerable force. The ideal shaft would be a clear and hollow plastic holding an LED strip with an attachment for the load sensor, but no plastic was up to the task. [Chris] made an aluminum-reinforced shaft, but even that only barely worked.

We’re glad [Chris] shared his findings, and he said the project deserves a more detailed report. We’re looking forward to that, because failure is a great teacher, and we’ve celebrated its learning potential time and again.