Celebrating A Subscriber Milestone With A Copper YouTube Play Button

June 14, 2017 by Dan Maloney 7 Comments

YouTube channels unboxing their latest “Play Button Award,” a replica of the famous logo in silver, gold, or faux-diamond depending on the popularity of the channel, are getting passé. But a metalworking channel that makes its own copper Play Button award to celebrate 25,000 subs is something worth watching.

[Chris DePrisco] is a bit of a jack-of-all-trades, working in various materials but with a strong focus on metalwork. He recently completed a beefy home-brew vertical milling center; we covered his attempt to leverage that platform by adding an extruder and turning it into a large bed 3D printer. For the Play Button build, [Chris] turned to the VMC to mill a mold from what appears to be a block of graphite; good luck cleaning that mess up. He melted copper scrap in a homemade electric furnace and poured it into the preheated mold — a solid tip for [The King of Random]’s next copper casting attempt. The rough blank was CNC machined and polished into the Play Button, and finally mounted behind glass neatly inked with paint pens in the versatile VMC. The final result is far nicer than any of the other Button awards, at least in our opinion.

Continue reading “Celebrating A Subscriber Milestone With A Copper YouTube Play Button” →

A Magic Light Bulb For All Your Bright Ideas

June 13, 2017 by James Hobson 2 Comments

[Uri Shaked]’s lamentation over the breaking of his smart bulb was brief as it was inspiring — now he had a perfectly valid excuse to hack it into a magic light bulb.

The first step was disassembling the bulb and converting it to run on a tiny, 130mAh battery. Inside the bulb’s base, the power supply board, Bluetooth and radio circuits, as well as the LED board didn’t leave much room, but he was able to fit in 3.3V and 12V step-up voltage regulators for the LiPo battery.

[Shaked]’s self-imposed bonus round was to also wedge a charging circuit — which he co-opted from a previous project — into the bulb instead of disassembling it every time it needed more juice. Re-soldering the parts together: easy. Fitting everything inside a minuscule puzzle-box: hard. Kapton tape proved eminently helpful in preventing shorts in the confined space.

Continue reading “A Magic Light Bulb For All Your Bright Ideas” →

Paper Circuit Does Binary Math With Compressed Air

June 12, 2017 by Dan Maloney 32 Comments

Most of us can do simple math in our heads, but some people just can’t seem to add two numbers between 0 and 3 without using paper, like [Aliaksei Zholner] does with his fluidic adder circuit built completely of paper.

Pneumatic AND gate

There’s some good detail in [Aliaksei]’s translated post on the “Only Paper” forum, a Russian site devoted to incredibly detailed models created entirely from paper. [Aliaksei] starts with the basic building blocks of logic circuits, the AND and OR gates. Outputs are determined by the position of double-headed pistons in chambers, with output states indicated by pistons that raise a flag when pressurized. The adder looks complicated, but it really is just a half-adder and full-adder piped together in exactly the same way it would be wired up with CMOS or TTL gates. The video below shows it in action.

If [Aliaksei]’s name seems familiar, it’s because we’ve featured his paper creations before, including this working organ and a tiny working single cylinder engine. We’re pleased with his foray into the digital world, and we’re looking forward to whatever is next.

Continue reading “Paper Circuit Does Binary Math With Compressed Air” →

Big Slew Bearings Can Be 3D Printed

June 12, 2017 by Dan Maloney 20 Comments

Consider the humble ball bearing. Ubiquitous, useful, and presently annoying teachers the world over in the form of fidget spinners. One thing ball bearings aren’t is easily 3D printed. It’s hard to print a good sphere, but that doesn’t mean you can’t print your own slew bearings for fun and profit.

As [Christoph Laimer] explains, slew bearings consist of a series of cylindrical rollers alternately arranged at 90° angles around an inner and outer race, and are therefore more approachable to 3D printing. Slew bearings often find application in large, slowly rotating applications like crane platforms or the bearings between a wind turbine nacelle and tower. In the video below, [Christoph] walks us through his parametric design in Fusion 360; for those of us not well-versed in the app, it looks a little like magic. Thankfully he has provided both the CAD files and a selection of STLs for different size bearings.

[Christoph] is no stranger to complex 3D-printable designs, like his recent brushless DC motor or an older clock build. The clock is cool, but the bearings and motors really get us — we’ll need such designs to get to self-replicating machines.

Continue reading “Big Slew Bearings Can Be 3D Printed” →

Scanning Electron Microscope Adds To Already Impressive Garage Lab

June 11, 2017 by Dan Maloney 11 Comments

When you’re a high schooler who built a semiconductor fab in your garage, what’s next on your agenda? Why, adding a scanning electron microscope to your lab, naturally. How silly of you to ask.

When last we stumbled across the goings on in the most interesting garage in New Jersey, [Sam Zeloof] was giving a tour of his DIY semiconductor fabrication lab and showing off some of the devices he’s made there, including diodes and MOSFETs. As impressive as those components are, it’s the equipment he’s accumulated that really takes our breath away. So adding an eBay SEM to the mix only seems a natural progression, and a good reason to use some of the high vacuum gear he has. The video below shows [Sam] giving a tour of the 1990s-vintage instrument and shows images of various copper-sputtered samples, including a tick, which is apparently the state bird of New Jersey.

SEM hacks are by no means common around here, but they’re not unheard of. [Ben Krasnow] has used his to image cutting tools and phonograph records in action, and there are a few homebrew SEMs kicking around too. But our hats are off to [Sam] for yet another acquisition and a great tutorial to boot.

Continue reading “Scanning Electron Microscope Adds To Already Impressive Garage Lab” →

Being A Friend To Man’s Best Friend

June 9, 2017 by Dan Maloney 21 Comments

When [Jason Dorie] tipped us off on this, he said, “This barely qualifies as a hack.” We disagree, as would any other dog lover who sees how it improved the life of his dog with a simple mood-altering doggie-bed carousel.

[Jason]’s hack lies not so much in the rotating dog bed – it’s just a plywood platform on a bearing powered by a couple of Arlo robot wheels. The hack is more in figuring out what the dog needs. You see, [Thurber] is an old dog, and like many best friends who live a long life, he started showing behavioral changes, including endlessly pacing out the same circular path to the point of exhaustion. Circling in old dogs is often a symptom of canine cognitive dysfunction, which is basically the dog version of Alzheimer’s. Reasoning that the spinning itself was soothing, [Jason] manually turned [Thurber]’s dog bed on the floor. [Thurber] calmed down immediately, so the bittersweetly named “Dementia-Go-Round” was built.

Sadly, [Thurber] was actually suffering from a brain tumor, but he still really enjoyed the spinning and it gave him some peace during his last few days. Looking for hacks to help with human dementia? We’ve had plenty of those before too.

Continue reading “Being A Friend To Man’s Best Friend” →

DIY Ram Pump Obeys The Laws Of Physics

June 7, 2017 by Dan Maloney 45 Comments

Despite the claims of “free energy” on the title of the video below, this is not yet another wacky perpetual motion story. We here at Hackaday fully support the laws of thermodynamics, and we think you should too. But you have to admit that a pump that works without any apparent energy inputs looks kind of shady at first glance.

The apparatus in question is a ram pump, a technology dating back all the way to the 18th century. The version that [Junkyard – Origin of Creativity] built uses commonly available materials like PVC pipes and fittings. About the only things on the BOM that might be hard to scratch up are the brass check valves, which should probably be flap valves rather than the easier to find spring valves. And the only custom part is an adapter to thread the plastic soda bottle that’s used as an air chamber to the PVC, which a 3D printer could take care of if you choose not to hack a bottle cap like [Junkyard] did. The video below shows the impressive lift achieved just by tapping the kinetic energy of the incoming flow.

There, the Second Law of Thermodynamics remains inviolate. But if you still think you can get something for nothing, check out our roundup of perpetual motion and Overunity quackery.

Continue reading “DIY Ram Pump Obeys The Laws Of Physics” →