Eco Friendly Space-Fuel

February 14, 2016 by Gerrit Coetzee 64 Comments

If you’d like to risk blowing your fingers off for a good cause this week, look no further than [M. Bindhammer]’s search for an eco-friendly rocket fuel. [M. Bindhammer] predicts the increasing use of solid rocket boosters in the future. We’re into that. For now, rocket launches are so few and far between that the pollution doesn’t add up, but when we’re shipping consumer electronics to the moon and back twice a day, we might have a problem.

The most common solid rocket fuel emits chlorine gas into the atmosphere when burned. [Bindhammer] is exploring safe ways to manufacture a eutectically balanced and stabilized fuel compromised of sugar or sugar-alcohol, and potassium nitrate. If you watch home chemistry videos for fun on the weekend like us, [Bindhammer] goes through all his thinking, and even spells out the process for duplicating his fuel safely in a lab.

He’s done a lot of work. The resulting fuel is stable, can be liquid or solid. It has a high ignition temperature, but as you can see in the video after the break. Once ignited. It goes off like rocket fuel.

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Simple Headphone Bracket Shows Off Carbon Fiber Basics

February 12, 2016 by Dan Maloney 12 Comments

The carbon fiber look is a pretty hot design element for things these days. Even things that have no need for the strength and flexibility of carbon fiber, from phone cases to motorcycle fenders, are sporting that beautiful glossy black texture. Some of it only looks like the real stuff, though, so it’s refreshing to see actual carbon fiber used in a project, like this custom headphone rack.

True, this is one of those uses of carbon fiber that doesn’t really need it – it just looks cool. But more importantly, [quada03]’s build log takes us through the whole process, from design to mold construction to laying up the fiber mats and finishing, and shows us how specialized equipment is not needed to achieve a great result. A homemade CNC router carves the two-piece mold out of Styrofoam, which is then glued up and smoothed over with automotive body filler. The epoxy-soaked carbon fiber mats are layered into the mold with careful attention paid to the orientation of the fibers, and the mold goes into one of those clothes-packing vacuum bags for 24 hours of curing. A little trimming and sanding later and the finished bracket looks pretty snazzy.

We’ve discussed the basics of carbon fiber fabrication before, but what we like about [quada03]’s build is that it shows how approachable carbon fiber builds can be. Once you hone your skills, maybe you’ll be ready to tackle a carbon fiber violin.

[via r/DIY]

KiCad Traducido Al Español

February 11, 2016 by Brian Benchoff 67 Comments

KiCad ya es una gran herramienta para la captura esquemática y el diseño de PCB, pero el software sólo funciona si es posible utilizarlo. Para los mil millones de personas que no hablan inglés, esto significa que el idioma es la barrera más grande al momento de utilizar el mejor software para desarrollo de hardware. En los últimos meses, [ElektroQuark] ha estado liderando esfuerzos de localización al español de KiCad y estos se encuentran finalmente completados. También ha iniciado un foro de KiCad en idioma español para llevar el desarrollo de software hacia uno de los idiomas más hablado del planeta.

Mientras que ha habido otros intentos por localizar KiCad a otros idiomas, la mayoría de estos proyectos se encuentran incompletos. En una actualización de KiCad hace algunos meses, la localización al español ya contaba con algunas cadenas ya traducidas, pero no demasiadas. Los esfuerzos de [ElektroQuark] han acercado KiCad a millones de hablantes nativos de español, no solo algunos de sus menús.

El español es la segunda lengua más hablada del planeta, mientras que el inglés es la tercera. Teniendo en cuenta solamente este hecho, parece absurdo que casi todas las herramientas de software para capturas esquemáticas y diseño de PCB sean localizados sólo al chino o al inglés. Los esfuerzos de [ElektroQuark] por localizar KiCad al español son un gran avance para un ya impresionante software.

Dumping U8Plus Smartwatch ROM Via Vibration Motor

February 10, 2016 by Al Williams 24 Comments

[Lee] continues with his exploration of the U8Plus (a cheap smartwatch). He hasn’t got it all cracked, yet, but he did manage to get a dump of the device’s ROM using an unusual method. At first, [Lee] thought that the JTAG interface (or, at least, the pins presumed to be the JTAG interface) would be a good way to explore the device. However, none of the people experimenting with the device have managed to get it to work.

Instead, [Lee] went through the serial bootloader and dumped the flash memory. He found out, though, that the bootloader refused to read the ROM area. It would, however, load and run a program. Unfortunately, no one has found how to access the UART device directly, but they have found how to drive the vibration motor.

[Lee] took off the vibration motor and used it as an output port for a simple program to dump the ROM. An Arduino picked up the data at a low baud rate and produced an output file. This should allow more understanding of how to drive the watch hardware.

We covered the initial teardown of this watch earlier this year. Of course, if you don’t want to reverse engineer a smartwatch, you could always build your own.

Remote-Controlled Eyebrows For Your Birthday

February 10, 2016 by Elliot Williams 15 Comments

We’re not sure that [Alec]’s dad actually requested remote-controlled eyebrows for his birthday, but it looks like it’s what he got! As [Alec] points out, his father does have very expressive eyebrows, and who knows, he could be tired of raising and lowering them by himself. So maybe this is a good thing? But to us, it still looks a tiny bit Clockwork Orange. But we’re not here to pass judgement or discuss matters of free will. On to the project. (And the video, below the break.)

An ATmega328 (~~otherwise known as cheap Cloneduino~~ Alec wrote that the 328 was from a real Arduino) is trained to run motors in response to IR signals. An L293D and a couple of gear motors take care of the rest. Sewing bobbins and thread connect the motors to the eyebrows. And while it’s not entirely visible in the photo, and veers back into not-sure-we’d-do-this-at-home, a toothpick serves as an anchor for the thread and tape, secured just underneath the ‘brows for maximum traction.

We have to say, we initially thought it was going to be a high-voltage muscle-control hack, and we were relieved that it wasn’t.

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A Wireless Wood Stove Monitor

February 8, 2016 by Kristina Panos 25 Comments

[Michel] has a wood stove in his basement for extra heat in the winter. While this is a nice secondary heat source, he has creosote buildup in the chimney to worry about. [Michel] knows that by carefully monitoring the temperature of the gases in the chimney, he can hit the sweet spot where his fire burns hot enough to keep the creosote under control and cool enough that it doesn’t burn down the house. To that end, he built a wireless wood stove monitor.

The first version he built involved an annoying 20 foot run between the basement and living room. Also, the thermocouple was mounted on the surface and made poor contact with the chimney. Wood Stove Monitor 2.0 uses a probe thermometer on an Exhaust Gas Temperature (EGT) thermocouple to measure the temperatures. The intel is fed to a thermocouple amplifier to provide a cold-compensation reference. This is shielded so that radiant heat from the stove doesn’t compromise the readings. An nRF24L01+ in the basement monitoring station communicates with another module sitting in the living room display so [Michel] can easily find out what’s going on downstairs. When it’s all said and done, this monitor will be part of a bigger project to monitor power all over the house.

Interested in using a wood stove to help heat your house? Why not build your own?

Another Use For Old Hard Drive Parts: Anemometer

February 7, 2016 by Elliot Williams 39 Comments

So you’ve just taken apart a hard drive, and you’re looking at all the pieces on your desktop. You’re somehow compelled to use them all in different projects. Why not pull out that very high quality bearing that keeps the platters spinning at high RPMs and build this simple anemometer with it? That’s what [Sergei Bezrukov] did, and it looks like a perfect el cheapo project.

The build is fairly low-tech and entirely sufficient. The cups are made from plastic containers that used to contain pantyhose. A Hall-effect sensor and a magnet take care of measuring the rotations, feeding its signal into a PIC that calculates the wind speed from the revolution rate. The rest of the housing is PVC, with some other miscellaneous parts found at the hardware store.

To calibrate the device, [Sergei] made a second hand-held unit that he could (presumably) drive around in a car to get a baseline wind speed, and then note down the revolution rate. Once you’ve got a good reference, holding the portable unit up to the permanent one transfers the calibration.

But the star of the show, that lets the anemometer spin effortlessly, is the sweet bearing that used to spin a hard-drive platter. If you haven’t played with one of these bearings before, you absolutely should. We just ran a post on taking apart a hard drive for its spare-parts goodness so you have no excuse. If you’re feeling goofy, you can mount one onto a board, step on it with the ball of your foot, and spin. They’re quality bearings, and you’ll be surprised how quickly you can spin as you pull your arms in.

Thank [Matt] for the tip!