Reverse Engineering A Topfield VFD Front Panel

August 14, 2021 by Tom Nardi 2 Comments

Hackers love the warm glow of a vacuum fluorescent display (VFD), and there’s no shortage of dead consumer electronics from which they can be pulled to keep our collective parts bins nicely stocked. Unfortunately, figuring out how to actually drive these salvaged modules can be tricky. But thanks to the efforts of [Lauri Pirttiaho], we now have a wealth of information about a VFD-equipped front panel used in several models of Topfield personal video recorders.

The board in question is powered by a Hynix HMS99C52S microcontroller and includes five buttons, a small four character 14-segment display, a larger eight character field, and an array of media-playback related icons. There’s also a real-time clock module onboard, as well as an IR receiver. [Lauri] tells us this same board is used in at least a half-dozen Topfield models, which should make it relatively easy to track one down.

After determining what goes where in the 6-pin connector that links the module with the recorder, a bit of poking with a logic analyzer revealed that they communicate over UART. With the commands decoded, [Lauri] was able to write a simple Python tool that lets you drive the front panel with nothing more exotic than a USB-to-serial adapter. Though keep in mind, you’ll need to provide 17 VDC on the appropriate pin of the connector to fire up the VFD.

What’s that? You don’t need the whole front panel, and just want to pull the VFD itself off the board? Not a problem. Our man [Lauri] was kind enough to document how data is passed from the Hynix microcontroller to the display itself; critical information should you want to liberate the screen from its PVR trappings.

If you manage to get your hands on one of these modules, it would be an ideal addition to a custom media streamer. Though we suppose simply turning it into a network-controlled clock would be a suitable alternative if you’re looking for something a bit easier.

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So You Can Solder Small SMD Devices. The Question Is, Just How Small?

August 9, 2021 by Jenny List 15 Comments

A highlight of last year’s Hackaday Remoticon was a soldering competition that had teams from around the world came together online and did the well-known MakersBox SMD Challenge kit in which a series of LED circuits of decreasing size must be soldered. The Hackaday crew acquitted themselves well, and though an 01005 resistor and LED certainly pushes a writer’s soldering skills to the limit it’s very satisfying to see it working. Lest that kit become too easy, [Arthur Benemann] has come up with something even more fiendish; his uSMD is a 555 LED flasher that uses a BGA 555 and a selection of 008004 small components.

The trick with an 01005 is to heat not the tinned and fluxed solder joint, but the trace leading up to it. If components of that size can be mastered then perhaps an 008004 isn’t that much smaller so maybe the same technique might work for them too. In his tip email to us he wrote “Soldering 008004 isn’t much worse than a 0201, you just need magnification“, and while we think he might be trolling us slightly we can see there’s no reason why it shouldn’t be do-able. Sadly he doesn’t seem to have made it available for us to buy and try so if you want to prove yourself with a soldering iron you’ll have to source the PCBs and parts yourself. Still, we suspect that if you are the type of person who can solder an 008004 then that will hardly be an onerous task for you.

Meanwhile this isn’t the first soldering challenge kit we’ve brought you, and of course if you’d like to hone your skills you can find the MakersBox one on Tindie.

New Part Day: An ESP With ZigBee

August 4, 2021 by Jenny List 26 Comments

It seems that the folks at Espressif are doing their best to produce chips to fit every possible niche in the microcontroller-with-radio market, because here comes news of their latest chip bearing the ESP32 name: a single-core 96MHz RISC-V part with built-in IEEE 802.15.4 to support ZigBee 3.x and Thread 1.x. The ESP32-H2 is not the most powerful of the Espressif line-up, but it will find its place in home automation products and projects.

The ESP32-H2 joins a multitude of other IEEE 802.15.4 devices from manufacturers such as Microchip, ST, NXP, and Nordic in an increasingly crowded marketplace, so what can if offer that the others can’t? If previous ESP chips are anything to go by we’d expect it to compete on price as well as the obvious attraction for developers used to working with other Espressif products. We look forward as always to seeing what you do with it.

Semiconductor Shortage? Never Mind That, There’s A Vacuum Shortage!

August 4, 2021 by Jenny List 28 Comments

As those of us who work in electronics are grappling with a semiconductor shortage making common devices unobtainable and less common ones very expensive, it’s worth noting that there’s another supply crunch playing out elsewhere in the electronics industry. It’s not one that should trouble most readers but it’s a vexing problem in the guitar amp business, as guitar.com reports. At its root is the Chinese Shuguang factory, which it is reported has been forced to close down and move its operations. There’s nothing about this on the Shuguang website, so we hope that the plant has been relocated successfully and production will resume.

The specialist audio market that forms the lion’s share of tube customers in 2021 is a relatively tiny corner of the electronics business, but it’s interesting to note that the three major plants which supply it, in Slovakia, Russia, and China, are still not enough to prevent it being vulnerable when one of them fails. The likelihood of a fourth tube plant emerging somewhere else in the 2020s to take up the slack is not high, but it’s evident that the demand remains healthy enough.

If you’d like to know more about the supply of new vacuum tubes, we went into the subject in greater detail last year.

Tool Generates Interactive PCB Diagrams From KiCAD

August 3, 2021 by Donald Papp 21 Comments

Nearly everyone likes nice pinout diagrams, but the more pins and functions are involved, the more cluttered and less useful the diagram becomes. To address this, [Jan Mrázek] created Pinion, a tool to help generate interactive diagrams from KiCad design files.

The result is an interactive diagram that can be viewed in any web browser. Hovering over a pin or pad highlights those signals with a callout for the name, and clicking makes it stay highlighted for easier reference. Further information can be as detailed or as brief as needed.

Interestingly, Pinion isn’t a web service that relies on any kind of backend. The diagrams are static HTML and JavaScript only, easily included in web pages or embedded in GitHub documentation.

If you think Pinion looks a bit familiar, you’re probably remembering that we covered [Jan]’s much earlier PcbDraw tool, which turned KiCad board files into SVG renderings but had no ability to add labels or interactivity. Pinion is an evolution of that earlier idea, and its diagrams are able to act as both documentation and interactive reference, with no reliance on any kind of external service.

Interested? Pinion has a full tutorial and demo and a growing library of parts, so check it out.

Developing The First ICs In Orbit

July 31, 2021 by Jenny List 19 Comments

Over six decades of integrated circuit production we’ve become used to their extreme reliability and performance for a very reasonable price. But what about those first integrated circuits from the early 1960s? Commercial integrated circuits appeared in 1961, and recently Texas Instruments published a fascinating retrospective on the development of their first few digital ICs.

TI’s original IC product on the market was the SN502, a transistor flip-flop that debuted at $450 (about $4100 today), which caught the interest of NASA engineers who asked for logic functions with a higher performance level. The response was the development of the 51 series of logic chips, whose innovation included on-chip interconnects replacing the hand interconnects of the SN502. Their RCTL logic gave enough performance and reliability for NASA to use, and in late 1963 the Explorer 18 craft carried a telemetry system using the SN510 and SN514 chips into orbit. 52 and 53 series chips quickly followed, then in 1964 the 54 series TTL chips which along with their plastic-encapsulated 74 series equivalents are still available today.

Considering that in 1961 the bleeding edge of integrated circuit logic technology was a two-transistor chip with hand interconnects, it seems scarcely conceivable that by ten years later in 1971 the art had advanced to the point at which the first commercially available microprocessors would be produced. It’s unlikely that many of us will stumble upon any of the three-figure SN1-series logic chips, but to read about them is a fascinating reminder of this pivotal moment in the history of electronics.

Header: Mister rf, CC BY-SA 4.0.

Clever PCB Brings Micro USB To The Arduino Uno

July 21, 2021 by Tom Nardi 38 Comments

Even with more and more devices making the leap to USB-C, the Arduino Uno still proudly sports a comparatively ancient Type-B port. It wouldn’t be a stretch to say that many Hackaday readers only keep one of these cables around because they’ve still got an Uno or two they need to plug in occasionally.

Looking to at least move things in the right direction, [sjm4306] recently set out to create a simple board that would let him mount a micro USB connector in place of the Uno’s original Type-B. Naturally there are no components on the PCB, it simply adapts the original through-hole footprint to the tight grouping of surface mount pads necessary to mount a female micro USB port.

The design is straightforward, but as [sjm4306] explains in the video below, there’s actually more going on here than you might think. Looking to avoid the premium he’d pay to have the board house do castellated holes, he cheated the system a bit by having the board outline go right through the center of the standard pads.

Under a microscope, you can see the downside of this approach. Some of the holes got pretty tore up as the bit routed out the edges of the board, with a few of them so bad [sjm4306] mentions there might not be enough of the pad left to actually use. But while they may not be terribly attractive, most of them were serviceable. To be safe, he says anyone looking to use his trick with their own designs should order more boards than they think they’ll actually need.

Of course you could go all the way and retrofit the Uno with a USB-C port, as we’ve seen done with devices in the past. But the latest-and-greatest USB interface can be a bit fiddly, especially with DIY gadgets, so we can’t blame him for going with the more reliable approach.

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