Pillaging The Wealth Of Information In A Datasheet

April 26, 2016 by Jenny List 33 Comments

It’s a fair assumption that the majority of Hackaday readers will be used to working with electronic components, they are the life blood of so many of the projects featured here. In a lot of cases those projects will feature very common components, those which have become commoditized through appearing across an enormous breadth of applications. We become familiar with those components through repeated use, and we build on that familiarity when we create our own circuits using them.

All manufacturers of electronic components will publish a datasheet for those components. A document containing all the pertinent information for a designer, including numerical parameters, graphs showing their characteristics, physical and thermal parameters, and some application information where needed. Back in the day they would be published as big thick books containing for example the sheets for all the components of a particular type from a manufacturer, but now they are available very conveniently online in PDF format from manufacturer or wholesaler websites.

Datasheets are a mine of information on the components they describe, but sometimes they can be rather impenetrable. There is a lot of information to be presented, indeed when the device in question is a highly integrated component such as a DSP or microprocessor the datasheet can resemble a medium-sized book. We’re sure that a lot of our readers will be completely at home in the pages of a datasheet, but equally it’s a concern that a section of the Hackaday audience will not be so familiar with them and will not receive their full benefit. Thus we’re going to examine and explain a datasheet in detail, and hopefully shed some light on what it contains.

The device whose datasheet we’ve chosen to put under the microscope is a transistor. The most basic building block of active semiconductor circuits, and the particular one we’ve chosen is a ubiquitous NPN signal transistor, the 2N3904. It’s been around for a very long time, having been introduced by Motorola in the 1960s, and has become the go-to device for a myriad circuits. You can buy 2N3904s made by a variety of manufacturers all of whom publish their own data sheets, but for the purposes of this article we’ll be using the PDF 2N3904 data sheet from ON Semiconductor, the spun-off former Motorola semiconductor division. You might find it worth your while opening this document in another window or printing it out for reference alongside the rest of this article.

Let’s take a look at all the knowledge enshrined in this datasheet, and the engineering eye you sometimes need to assign meaning to those numbers, diagrams, and formulas.

Continue reading “Pillaging The Wealth Of Information In A Datasheet” →

A Polymer Concrete DIY CNC With No Perceptible Budget In Sight

April 25, 2016 by Gerrit Coetzee 57 Comments

The Jargon File describes a wizard as someone who groks something to a very high degree, or the kind of person that builds a polymer concrete CNC machine with a pneumatic tool changing spindle that they designed by themselves. It makes you think that maybe Tony Stark COULD build it in a cave with scraps.

It’s a five part video series showing snippets of the build process. The last video gives an overview of the design of the machine. It is all very much in German, so if you speak German and we got anything wrong about the machine or missed anything cool, please fill us in down in the comments.

The machine starts with a 1500 kg polymer concrete pour with some steel stock embedded in it. It is then machined within an ~~inch~~ mm of its life as shown by practically zero deviation over its length when measured against a granite block. The wizard then goes on to make his own spindle, get castings made, and more. We liked his flowery kitchen hotplate, which he used to heat the bearings for an interference fit. It added a certain amount of style.

Unfortunately the videos don’t show the machine running, but we assume this sort of person is happily building arc reactors, power suits, and fighting crime. They probably don’t have time to film “CNC Bearbeitungszentrum im Eigenbau Teil 5”. Videos after the break.

Continue reading “A Polymer Concrete DIY CNC With No Perceptible Budget In Sight” →

Cyclists Use Tiny Motors To Cheat

April 25, 2016 by Elliot Williams 138 Comments

Blood doping is so last decade! The modern cyclist has a motor and power supply hidden inside the bike’s frame.

We were first tipped off to the subject in this article in the New York Times. A Belgian cyclocross rider, Femke Van den Driessche, was caught with a motor hidden in her bike.

While we don’t condone sports cheating, we think that hiding a motor inside a standard bike is pretty cool. But it’s even more fun to think of how to catch the cheats. The Italian and French press have fixated on the idea of using thermal cameras to detect the heat. (Skip to 7:50 in the franceTVsport clip.) We suspect it’s because their reporters recently bought Flir cameras and are trying to justify the expense.

The UCI, cycling’s regulatory body, doesn’t like thermal. They instead use magnetic pulses and listen for the characteristic ringing of a motor coil inside the frame. Other possibilities include X-ray and ultrasonic testing. What do you think? How would you detect a motor inside a bike frame or gearset?

2016 Hackaday Prize Begins Anew And Anything Goes

April 25, 2016 by Mike Szczys 10 Comments

Today marks the beginning of the Anything Goes challenge, a 2016 Hackaday Prize contest that will reward 20 finalists with $1000 for solving a technology problem and a chance at winning the entire Hackaday Prize: $150,000 and a residency at the Supplyframe Design Lab in Pasadena.

The Hackaday Prize is empowering hackers, designers, and engineers to use their time to Build Something that Matters. For the next five weeks what matters is solving a technology problem. Have an idea to power vehicles without polluting the atmosphere? Great! Want to figure out how to get your washing machine to work better? We want to see that too. Anything goes so design it, prototype it, document it and you could be one of the twenty entries headed to the final round.

We have already seen a groundswell of progress in the Hackaday Prize. The first round, Design Your Concept, had over five hundred entries! But today is a brand new day, a new challenge, and all bets are off. It’s the perfect clean slate for you to join the movement.

Start your project right now and submit it to the Hackaday Prize. If you have previously started a project page you can add it to the Anything Goes challenge using the “Submit Project To” dropdown menu on the left sidebar of your project page.

Talk about your idea, document your plan for seeing it through to completion, and then start writing build logs as you begin to work on the prototype. On May 30th our panel of judges will review all the entries and choose twenty that exhibit the best the Hackaday Prize has to offer.

You have the talent. You can make the time. You will make a difference. The greatest things in the world start small but with passion. This is your moment, now start your journey.

The HackadayPrize2016 is Sponsored by:

Small Experiments In DIY Home Security

April 24, 2016 by Gerrit Coetzee 34 Comments

[Dann Albright] writes about some small experiments he’s done in home security.

He starts with the simplest. Which is to purchase an off the shelf web camera, and hook it up to software built to do the task. The first software he uses is the free, iSpy open source software. This adds basic features like motion detection, time stamping, logging, and an interface. He also explores other commercial options.

Next he delves a bit deeper. He starts by making a simple motion detector. When the Arduino detects motion using a PIR sensor it gets a computer to text an alert. After the tutorial begins to veer a little and he adds his WiFi light bulbs to the mix. Now he can send an email and change the color of the lights.

We suppose, that from a security standpoint. It would really freak a burglar out if all the lights turned red when they walked into a room. Either way, there’s definitely a fun weekend project in playing around with all these systems.

A Simple And Educational Brushless Motor

April 23, 2016 by Jenny List 36 Comments

Sometimes there is no substitute for a real working model to tinker with when it comes to understanding how something works. Take a brushless motor for example. You may know how they work in principle, but what factors affect their operation and how do those factors interact? Inspired by some recent Hackaday posts on brushless motors, [Matt Venn] has built a simple breadboard motor designed for the curious to investigate these devices.

The rotor and motor bodies are laser-cut ply, and the rotor is designed to support multiple magnet configurations. There is only one solenoid, the position of which relative to the magnets on the rotor can be adjusted. The whole assembly is mounted on the edge of a breadboard, and can be rotated relative to the breadboard to vary the phase angle at which the drive circuit’s Hall-effect sensor is activated by the magnet. The drive circuit in turn can have its gain and time constants adjusted to study their effects on the motor’s running.

[Matt] has made all the design files available in his GitHub repository, and has recorded a comprehensive description of the motor’s operation in the YouTube video below the break. Continue reading “A Simple And Educational Brushless Motor” →

This Teddy Bear Steals Your Ubuntu Secrets

April 22, 2016 by Elliot Williams 20 Comments

Ubuntu just came out with the new long-term support version of their desktop Linux operating system. It’s got a few newish features, including incorporating the “snap” package management format. One of the claims about “snaps” is that they’re more secure — being installed read-only and essentially self-contained makes them harder to hack across applications. In principle.

[mjg59] took issue with their claims of increased cross-application security. And rather than just moan, he patched together an exploit that’s disguised as a lovable teddy bear. The central flaw is something like twenty years old now; X11 has no sense of permissions and any X11 application can listen in on the keyboard and mouse at any time, regardless of which application the user thinks they’re providing input to. This makes writing keylogging and command-insertion trojans effortless, which is just what [mjg59] did. You can download a harmless version of the demo at [mjg59]’s GitHub.

This flaw in X11 is well-known. In some sense, there’s nothing new here. It’s only in light of Ubuntu’s claim of cross-application security that it’s interesting to bring this up again.

And the teddy bear in question? Xteddy dates back from when it was cool to display a static image in a window on a workstation computer. It’s like a warmer, cuddlier version of Xeyes. Except it just sits there. Or, in [mjg59]’s version, it records your keystrokes and uploads your passwords to shady underground characters or TLAs.

We discussed Snappy Core for IoT devices previously, and we think it’s a step in the right direction towards building a system where all the moving parts are only loosely connected to each other, which makes upgrading part of your system possible without upgrading (or downgrading) the whole thing. It probably does enhance security when coupled with a newer display manager like Mir or Wayland. But as [mjg59] pointed out, “snaps” alone don’t patch up X11’s security holes.