Meccano Piston Pump Made With A Syringe

[Mohamed Sami] built a syringe pump out of Meccano building set parts. It consists of a simple framework with a DC motor mounted on it that actuates the syringe when powered. A check valve harvested from an ordinary household spray bottle keeps the syringe from sucking back liquid that it has just pumped out, so it can keep pumping forever. A lead-acid battery powers the whole thing.

Syringe pumps are typically used to deliver precisely measured quantities of substances. Right now [Mohamed]’s rig is just an uncontrolled pump, but he hopes to get a better understanding of and control over how much liquid gets pumped. Adding an encoder to the DC motor would be a start, was his thought — or even better would be a stepper.

You’d be surprised how many syringe pump projects we publish. Not just another syringe pump, but simple hydraulic projects and even using the syringe barrel as a logic probe’s enclosure.

Analyzing The 6502 With Python And Cheap Dev Boards

The Before Times were full of fancy logic analyzers. Connect the leads on these analyzers to a system, find that super special ROM cartridge, and you could look at the bus of a computer system in real time. We’ve come a long way since then. Now we have fast, cheap bits of hardware that can look at multiple inputs simultaneously, and there are Open Source solutions for displaying and interpreting the ones and zeros on a data bus. [hoglet] has built a very clever 6502 protocol decoder using Sigrok and a cheap 16-channel logic analyzer.

This protocol decoder is capable of looking at the ones and zeros on the data bus of a 6502-based computer. Right now, [hoglet] able to stream two million 6502 cycles directly to memory, so he’s able to capture the entire startup sequence of a BBC Micro. The hardware for this build was at first an Open Bench Logic Sniffer on a Papilio One FPGA board. This hardware was changed to an impressively inexpensive Cypress FX2 development board that was reconfigured to a 16 channel logic analyzer.

The software stack is where this really shines, and here [hoglet] documented most of the build over on the stardot forums. The basic capture is done with Sigrok, the Open Source signal analysis toolchain. This project goes a bit further than simply logging ones and zeros to a file. [hoglet] designed an entire 6502 protocol decoder with Python. Here’s something fantastic: this was [hoglet]’s first major Python project.

To capture the ones and zeros coming out of a 6502, the only connections are the eight pins on the data bus, RnW, Sync, Rdy, and Phy2. That’s only twelve pins, and no connections to the address bus, but the protocol decoder quickly starts to predict what the current program counter should be. This is a really fantastic piece of work, enabling an entire stack trace on any 6502 computer for less than $20 in parts.

Automate Wire Prep With A Robot Wire Cutter

When you move from one-off builds to production scale, perhaps to meet that Kickstarter commitment or to keep your Tindie store stocked, you’re going to need to tool up. Jobs like building wiring harnesses can be tedious and time-consuming, so outsourcing them to this robot wire cutter might be a good idea.

The video below tells the whole tale of this build, which despite the fact that [Maclsk] seems to have put it together quickly from scrap bin parts still looks pretty professional. The business end of the machine is a 3D printer extruder, minus the hot end, of course. A Nano controls the extruder’s stepper to shoot out the right length of wire, as well as the servo that squeezes the snippers. An LCD display and some pushbuttons provide the UI that rounds out the build. Tell it how long and how many, and you’ll be ready to build. We can see how this might be upgraded to strip the wires as well, although getting both ends stripped might be tricky.

Might this component tape-cutting robot from a few weeks back have inspired [Maclsk]’s build? Perhaps, but in any case, both are fun to watch.

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Is It A MagLite Or A MagnaStat?

[David Schneider]’s love affair with Weller temperature controlled soldering irons began many years ago, but when he came to the point of needing a cordless iron he had problems finding one that replicated his trusty mains-powered soldering station. His solution was simple, to build his own, and in a stroke of genius he did so with an odd combination of a Weller MagnaStat element and bit, and a repurposed MagLite flashlight.

The Weller parts are all available off-the-shelf as spares, and the MagLite was easy to source. But its D cells would never give the required 24 V for the iron, so he had to incorporate a set of 14500 Li-ion cells with built-in electronic protection. The element protrudes from the front of the flashlight, giving an iron that seems to do the business but to our eyes looks rather unwieldy. Still, it does the job, and provides a far more sturdy and reliable iron than any cordless one we’ve yet seen, so we think that’s a result.

We’ve reviewed a Weller MagnaStat in the past,with a special look at availability of bits for older models.

Wireless Oscilloscope Review

[Martin Rowe] over at EDN recently put a $200 wireless oscilloscope to the test. The Aeroscope 100A is a single channel scope in a probe body that communicates back to an Apple smartphone or tablet via Bluetooth LE. You can see the video from the post, below.

The original prototype of the device had a high bandwidth, but the production model only manages to have a 20 MHz bandwidth at 100 megasamples per second: nothing earth-shattering.

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The Most Useless Tools You Can’t Seem To Part With

I’m a tool person. No matter how hard I try, I eventually end up with a bunch of tools that I just can’t bear to banish from my workshop. Why? I’m gonna keep it 100%: it’s the same emotion behind hoarding — fearing that you might need a thing later and not be able to have it.

The stuff costs money, and if you have to script to buy a bunch of tools pertaining to Project X, you expect to still have and probably need those very same tools — even if they have to sit in a box on my shelf for 20 years, taunting me every time I have to move it to one side.  “Heat-bending element” the box’s label describes at tool I haven’t used in at least 5 years. I have a bunch of these white elephants. I’ll probably need to heat-bend acrylic real soon… yeah.

I’ve found that pretty much everyone in our crowd can relate. You buy a special tool for one project and it was expensive and tremendously helpful, and since then it’s been sitting around uselessly. You certainly couldn’t part with it, what if you needed it again? So you store it in your house for 20 years, occasionally coming across it when looking for something else, but it never actually gets used.

Join me now in a walk down our memory lane of useless tools.

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Low-Budget Hydroformer Puts The Squeeze On Sheet Metal Parts

Between manufacturing technologies like 3D-printing, CNC routers, lost-whatever metal casting, and laser and plasma cutters, professional quality parts are making their way into even the most modest of DIY projects. But stamping has largely eluded the home-gamer, what with the need for an enormous hydraulic press and massive machined dies. There’s more than one way to stamp parts, though, and the budget-conscious shop might want to check out this low-end hydroforming method for turning sheet metal into quality parts.

If hydroforming sounds familiar, it might be because we covered [Colin Furze]’s attempt, which used a cheap pressure washer to inflate sheet metal bubbles with high-pressure water. The video below shows a hydroformer that [Rainbow Aviation] uses (with considerably less screaming) to make stamped aluminum parts for home-brew aircraft. The kicker with this build is that there is no fluid — at least not until the 40,000-pound hydraulic press semi-liquifies the thick neoprene rubber pad placed over the sheet metal blank and die. The pressure squeezes the metal into and around the die, forming some pretty complex shapes in a single operation. We especially like the pro-tip of using Corian solid-surface countertop material offcuts to make the dies, since they’re available for a pittance from cabinet fabricators.

It’s always a treat to see hacks from the home-brew aviation world. They always seem to have plenty of tricks and tips to share, like this pressure-formed light cowling we saw a while back.

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