Spare SMD Storage, With Stacking SMT Tape Reels

October 5, 2020 by Donald Papp 10 Comments

[Kadah]’s solution for storing short tapes of SMT parts is as attractive as it is clever. The small 3D-printed “tape reels” can double as dispensers, and stack nicely onto each other thanks to the sockets for magnets. The units come in a few different sizes, but are designed to stack in a consistent way.

We love the little touches such as recessed areas for labels, and the fact that the parts can print without supports (there are a couple of unsupported bridges, but they should work out fine.) Also, the outer dimensions of the units are not an accident. They have been specifically chosen to nestle snugly into the kind of part drawers that are a nearly ubiquitous feature of every hardware hacker’s work bench.

STLs are provided for handy download but [Kadah] also provides the original Fusion 360 design file, with all sizes defined as easily-customized parameters. In addition, [Kadah] thoughtfully provided each model in STEP format as well, making it easy to import and modify in almost any 3D CAD program.

Providing 3D models in STEP format alongside STLs is nice to see, because it gives more options to people if things need some tweaking, because editing the STL file can be done if needed, but isn’t optimal. Thankfully the ability to export STEP files is still open to hobbyists using Fusion 360, since Autodesk decided to leave that feature available to personal use licenses.

Custom Tool Helps Hakko Set Threaded Inserts

October 5, 2020 by Dan Maloney 10 Comments

When the tool you need doesn’t exist, you have to make it yourself. Come to think of it, even if the tool exists, it’s often way more fun to make it yourself. The former situation, though, is one that [Sean Hodgins] found himself in with regard to threaded inserts. Rather than suffer from the wrong tool for the job, he machined his own custom threaded insert tool for his Hakko soldering iron.

Like many of us, [Sean] has embraced the use of heat-set threaded inserts to beef up the mechanical connections on his 3D-printed parts. [Sean] dedicated a soldering iron to the task, equipping it with a tip especially for the job. But it was the flavor of iron proverbially known as a “fire stick” and he found that this iron was too hot for PLA prints. As the new owner of a lathe, he was able to make quick work of the job using a piece of brass rod stock. Luckily, Hakko tips just slip on the heating element, so no threading operations were needed. [Sean] made insert tips for multiple sized inserts, and the results speak for themselves.

If you haven’t tried these out yet, check out [Joshua Vasquez’s] excellent guide on heat-set inserts. You’ll find this guide to the relative merits of the different types useful when ordering inserts. And if you’ve got the itch to buy a lathe now, we’ve got you covered there too.

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Teaching An Old Lathe New Tricks With A Programmable Power Feed

October 4, 2020 by Adam Zeloof 17 Comments

Ask anybody whose spent time standing in front of a mill or lathe and they’ll tell you that some operations can get tedious. When you need to turn down a stainless rod by 1/4″ in 0.030″ increments, you get a lot of time to reflect on why you didn’t just buy the right size stock as you crank the wheel back and forth. That’s where the lead screw comes in — most lathes have a gear-driven lead screw that can be used to actuate the z-axis ( the one which travels parallel to the axis of rotation). It’s no CNC, but this type of gearing makes life easier and it’s been around for a long time.

[Tony Goacher] took this idea a few steps further when he created the Leadscrew Buddy. He coupled a beautiful 1949 Myford lathe with an Arduino, a stepper motor, and a handful of buttons to add some really useful capabilities to the antique machine. By decoupling the lead screw from the lathe’s gearbox and actuating it via a stepper motor, he achieved a much more granular variable feed speed.

If that’s not enough, [Tony] used a rotary encoder to display the cutting tool’s position on a home-built Digital Readout (DRO). The pièce de résistance is a “goto” command. Once [Tony] sets a home position, he can command the z-axis to travel to a set point at a given speed. Not only does this make turning easier, but it makes the process more repeatable and yields a smoother finish on the part.

These features may not seem so alien to those used to working with modern CNC lathes, but to the vast majority of us garage machinists, [Tony]’s implementation is an exciting look at how we can step up our turning game. It also fits nicely within the spectrum of lathe projects we’ve seen here at Hackaday- from the ultra low-tech to the ludicrously-precise.

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Teaching A Pocket Logic Analyzer (Many) New Tricks

October 1, 2020 by Tom Nardi 8 Comments

A few years ago, low-cost pocket digital oscilloscopes aimed at the hacker and maker crowd started hitting the market and gained quite a following. While few would consider them to be a replacement for a proper bench scope, they’re cheap and convenient enough that it’s hard to complain. Manufacturers are apparently looking to expand on the concept, as we’re now seeing similarly priced and sized logic analyzers pop up from the usual sources.

[Gabriel Valky] got his hands on a sub-$100 USD model known as the LA104, and decided that the stock software didn’t quite deliver. So he started a project to create a new open source firmware for the affordable gadget that greatly expands its core functionalities. The code has even been ported to a few of those digital oscilloscopes, as it turns out (perhaps unsurprisingly) that they aren’t too far removed internally.

Controlling addressable LEDs with the LA104.

In the video after the break, [Gabriel] shows off some impressive radio tricks by adding a small CC1101 transceiver to the mix. This allows his modified LA104 to scan for and decode popular RF protocols in the 300 – 900 MHz range. His software even allows for the received packets to be modified and re-transmitted, which he demonstrates by pushing a fake temperature signal into a wireless weather station.

But that’s just the beginning. A perusal of the GitHub page for his replacement firmware shows just how many features have already been packed into this project. For example it can be used to control WS2812 LED strips, generate arbitrary PWM signals, log data from temperature sensors, interface with MIDI devices, and scan for I2C devices. Many of these functions can be controlled on the computer by utilizing a modern browser and WebUSB.

The replacement firmware that [Gabriel] has come up with for the LA104 is really an incredible accomplishment, and elevates an already intriguing piece of kit. Being able to pack all of these functions into something small and cheap enough you can toss into a bag is a very compelling prospect for hackers on the go.

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Pulse Generator Does The Job With An STM8

October 1, 2020 by Lewin Day 16 Comments

When working with hardware, whether a repair or a fresh build, it’s often necessary to test something. Depending on what you’re working with, this can be easy or a total pain if you can’t get the right signal to the right place. To eliminate this frustrating problem, [WilkoL] built a useful pulse generator for use in the lab.

[WilkoL] notes that historically, the job of generating pulses of varying length and frequency would be achieved with a smattering of 555 timers. While this is a perfectly cromulent way to do so, it was desired to take a different approach for the added flexibility modern hardware can offer. The pulse generator is instead built around an STM8 microcontroller; an unusual choice in this era, to be sure. [WilkoL] specified the part for its incredibly low cost, and highly capable timer hardware – perfect for the job.

Combined with an ST7735 TFT LCD screen, and programmed in bare metal for efficiency’s sake, the final project is installed in a project box with controls for frequency and pulse length – no more, no less. Capable of pulse lengths from 250 ns to 90 s, and frequencies from 10 mHz to 2 MHz, it’s a tool that should be comfortable testing everything from servos to mechanical counters.

Of course, if you need to get down to picosecond timescales, an avalanche pulse generator might be more your speed. Video after the break.

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Eight Motors Can Sure Pump A Lot Of Water

September 29, 2020 by Lewin Day 28 Comments

Once upon a time, 3D printing was more of a curiosity than a powerful tool, with many printing trinkets and tchotchkes rather than anything of real use. However, over the years as technology and techniques have progressed, we now see more application-ready builds. This water pump from [Let’s Print] is a great example.

The pump consists of two major pieces – a drive unit, and an impeller. The drive unit consists of a gearbox that combines the power of eight electric motors, driving a single shaft. This is all achieved with striking yellow ABS gears in a black housing. The build video does a great job of explaining how to make the project work with different motors, and how to properly use the bolt adjuster to set the backlash on the gear train. The drive unit is then used to turn a 3D-printed impeller pump which is capable of delivering a great deal of water very quickly.

When fired up, the leaky assembly makes an awful racket and a huge mess, but sure as heck shifts a lot of water while it does so. Watching the water spray off the gears as it leaks through the bearings is a great sight, and it’s clear that the device works well. We’d love to see a cost and performance analysis of this pump versus a commercial offering.

While it’s certainly not the most rugged build, it’s a fun one that nevertheless gets the job done. We’d love to see this running a foam machine or a classic slip and slide. Video after the break.

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Soldering Practice Kit Remains Useful After Completion

September 26, 2020 by Erin Pinheiro 18 Comments

Unsatisfied with the standard fare of soldering practice kits that offer little to no purpose once they’re built, [Jim Heaney] decided to take matters into his own hands and design an easy-to-assemble kit for his class that, once put together, becomes the handiest of tools in any maker’s workbench: a functional voltmeter.

At the heart of the kit is a standard Atmega 328P microcontroller. While he could’ve picked something smaller or cheaper, not only does the bulky part make for easier soldering, [Jim] reasons that it’s a chip that’s easy to repurpose should his students want to build something like a breadboard Arduino, for example. The voltmeter has a fixed measurement range from 0 to 100 VDC, the only switches on the board are for powering it on and a hold button, which freezes the value currently being shown in the three-digit, seven-segment display.

Along with selling his kit to other makers and educators, [Jim] also hopes that his project encourages others to design similar soldering kits which favor some sort of function rather than getting binned once there’s solder on all the pads, as well as part variety and documentation. If you’re on the other end of the soldering spectrum, then why not challenge your skills soldering on a time limit?