Tool Hacks

3029 Articles

Repair Job Fixes Compressor, Gets It Online

November 5, 2017 by 35 Comments

We’ll never cease to be amazed at the things people try to put on the Internet of Things. Some are no-brainers, like thermostats, security cameras, and garage door openers. Others, like washing machines and refrigerators, are a little on the iffy side, but you can still make a case for them. But an IoT air compressor? What’s the justification for such a thing?

As it turns out, [Boris van Galvin] had a pretty decent reason for his compressor hacks, and it appears that the IoT aspect was one of those “why not?” things. Having suffered the second failure of his compressor’s mechanical pressure switch in a year, and unwilling to throw good money after the $120 that went into replacing the first contactor, [Boris] looked for a cheaper and more interesting way to control the compressor. An ESP8266 dev board made interfacing the analog pressure sensor a snap, and while he was at it, [Boris] added a web interface with a nice graphical air pressure gauge and some on-off controls. Now he can set the pressure using his phone and switch it off in the middle of the night without going outside. That’s an IoT win right there.

No air compressor? No worries — build your own from an old fridge. The non-IoT kind, preferably.

Hybrid Interface Brings Touchscreen To Rigol Scope

November 3, 2017 by 7 Comments

With pervasive smartphones and tablets, the touch interface is assumed for small LCD screens, and we’ve likely all poked and pinched at some screen, only to find it immune to our gestures. Manufacturers have noticed this and begun adding touch interfaces to instruments like digital oscilloscopes, but touch interfaces tend to be an upgrade feature. But thanks to this hybrid oscilloscope touchscreen interface, even the low-end scopes can get in on the action.

It only makes sense that [Matt Heinz] started with one of the most hackable scopes for this build, which was his Master’s thesis project. Using an Android tablet as an auxiliary interface, [Matt] is able to control most of the main functions of the scope remotely. Pinching and expanding gestures are interpreted as horizontal and vertical scaling, while dragging the displayed waveform changes its position and controls triggering. While it’s not a true touchscreen scope, the code is all open source, so can a true aftermarket Rigol touchscreen be far away?

Rigol hacks abound here — you can talk to them in Linux, increase the bandwidth, or just get a look at their guts.

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Meccano Piston Pump Made With A Syringe

November 3, 2017 by 8 Comments

[Mohamed Sami] built a syringe pump out of Meccano building set parts. It consists of a simple framework with a DC motor mounted on it that actuates the syringe when powered. A check valve harvested from an ordinary household spray bottle keeps the syringe from sucking back liquid that it has just pumped out, so it can keep pumping forever. A lead-acid battery powers the whole thing.

Syringe pumps are typically used to deliver precisely measured quantities of substances. Right now [Mohamed]’s rig is just an uncontrolled pump, but he hopes to get a better understanding of and control over how much liquid gets pumped. Adding an encoder to the DC motor would be a start, was his thought — or even better would be a stepper.

You’d be surprised how many syringe pump projects we publish. Not just another syringe pump, but simple hydraulic projects and even using the syringe barrel as a logic probe’s enclosure.

Analyzing The 6502 With Python And Cheap Dev Boards

October 29, 2017 by 10 Comments

The Before Times were full of fancy logic analyzers. Connect the leads on these analyzers to a system, find that super special ROM cartridge, and you could look at the bus of a computer system in real time. We’ve come a long way since then. Now we have fast, cheap bits of hardware that can look at multiple inputs simultaneously, and there are Open Source solutions for displaying and interpreting the ones and zeros on a data bus. [hoglet] has built a very clever 6502 protocol decoder using Sigrok and a cheap 16-channel logic analyzer.

This protocol decoder is capable of looking at the ones and zeros on the data bus of a 6502-based computer. Right now, [hoglet] able to stream two million 6502 cycles directly to memory, so he’s able to capture the entire startup sequence of a BBC Micro. The hardware for this build was at first an Open Bench Logic Sniffer on a Papilio One FPGA board. This hardware was changed to an impressively inexpensive Cypress FX2 development board that was reconfigured to a 16 channel logic analyzer.

The software stack is where this really shines, and here [hoglet] documented most of the build over on the stardot forums. The basic capture is done with Sigrok, the Open Source signal analysis toolchain. This project goes a bit further than simply logging ones and zeros to a file. [hoglet] designed an entire 6502 protocol decoder with Python. Here’s something fantastic: this was [hoglet]’s first major Python project.

To capture the ones and zeros coming out of a 6502, the only connections are the eight pins on the data bus, RnW, Sync, Rdy, and Phy2. That’s only twelve pins, and no connections to the address bus, but the protocol decoder quickly starts to predict what the current program counter should be. This is a really fantastic piece of work, enabling an entire stack trace on any 6502 computer for less than $20 in parts.

Automate Wire Prep With A Robot Wire Cutter

October 28, 2017 by 21 Comments

When you move from one-off builds to production scale, perhaps to meet that Kickstarter commitment or to keep your Tindie store stocked, you’re going to need to tool up. Jobs like building wiring harnesses can be tedious and time-consuming, so outsourcing them to this robot wire cutter might be a good idea.

The video below tells the whole tale of this build, which despite the fact that [Maclsk] seems to have put it together quickly from scrap bin parts still looks pretty professional. The business end of the machine is a 3D printer extruder, minus the hot end, of course. A Nano controls the extruder’s stepper to shoot out the right length of wire, as well as the servo that squeezes the snippers. An LCD display and some pushbuttons provide the UI that rounds out the build. Tell it how long and how many, and you’ll be ready to build. We can see how this might be upgraded to strip the wires as well, although getting both ends stripped might be tricky.

Might this component tape-cutting robot from a few weeks back have inspired [Maclsk]’s build? Perhaps, but in any case, both are fun to watch.

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Is It A MagLite Or A MagnaStat?

October 28, 2017 by 27 Comments

[David Schneider]’s love affair with Weller temperature controlled soldering irons began many years ago, but when he came to the point of needing a cordless iron he had problems finding one that replicated his trusty mains-powered soldering station. His solution was simple, to build his own, and in a stroke of genius he did so with an odd combination of a Weller MagnaStat element and bit, and a repurposed MagLite flashlight.

The Weller parts are all available off-the-shelf as spares, and the MagLite was easy to source. But its D cells would never give the required 24 V for the iron, so he had to incorporate a set of 14500 Li-ion cells with built-in electronic protection. The element protrudes from the front of the flashlight, giving an iron that seems to do the business but to our eyes looks rather unwieldy. Still, it does the job, and provides a far more sturdy and reliable iron than any cordless one we’ve yet seen, so we think that’s a result.

We’ve reviewed a Weller MagnaStat in the past,with a special look at availability of bits for older models.

Wireless Oscilloscope Review

October 27, 2017 by 20 Comments

[Martin Rowe] over at EDN recently put a $200 wireless oscilloscope to the test. The Aeroscope 100A is a single channel scope in a probe body that communicates back to an Apple smartphone or tablet via Bluetooth LE. You can see the video from the post, below.

The original prototype of the device had a high bandwidth, but the production model only manages to have a 20 MHz bandwidth at 100 megasamples per second: nothing earth-shattering.

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