Industrial-Grade Storage Built With Laser-Cut Steel

A tidy workshop is much more likely to be a happy workshop, and one that better supports the practice of making. Organisation is key to maintaining tidiness over time, and for that, you need storage. [Wesley Treat] needed some more space recently, and set about building a serious storage unit using laser-cut parts.

The key to the build lies in the elegant steel flanges used to make the drawers. These were designed in CAD, with a DXF cutting file exported and sent off to OSH Cut for laser cutting and bending, in much the same way one would send 3D printed parts off to Shapeways or PCB files to JLCPCB. The drawer flanges are then joined with steel angle and fitted with plywood bases and sides. The drawers are then given CNC-engraved nameplates for a nice aesthetic touch. Once finished, the heavy duty drawers slide on wooden rails built into the walnut frame.

It’s a great example of how farming out a single piece of a larger project can lead to a quicker build and better final results. Producing 12 flanges by hand in the home shop would take longer and likely have far more variability. For those that only have a 3D printer at home, farming out production for metal parts is a good way to do heavy-duty projects without having to invest in an entire machine shop.

[Wesley] has graced these pages before, too – with a great guide on reproducing knobs for vintage hardware. Video after the break.

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Visualise ESC Problems With LEDs

For many in the RC community, blowing up an Electronic Speed Controller (ESC) means one thing: throwing it away and buying another one. However, if you’re regularly pushing the limits or simply hate waste, fixing failed units is an option. To assist in this task, [LouD] built an ingeniously simple ESC tester.

The board is designed to be wired in parallel with a brushless DC motor when hooked up to an ESC. The board packs two LEDs per phase, wired in opposite directions. Thus, current flow in both directions can be visualised on a phase-by-phase basis. If everything is operational, the red and green LEDs on each phase should glow evenly as the throttle is ramped up. However, if there are problems, it will be readily apparent as the blinking becomes erratic or one or more LEDs fails to light at all.

It’s a nifty little device that would prove useful when testingĀ  a pile of possibly-defective units. It’s also a quick way to verify a fix. The project is up on OSHPark should you wish to order your own.

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Phasors In LTSpice

[Ted] recently demonstrated the analysis of an RL circuit using a piece of paper, Octave, and LTSpice. If you prefer, the Octave code should work fine in MATLAB, as well. If you are looking to get serious about electronic theory this is a reasonably simple case and is a good chance to get a workout with some of the tools.

We like the approach because too often it is easy to just use the computer and not pick up the understanding that you get when working through a problem by hand. You do need to understand complex numbers, but, overall, the math isn’t too hairy.

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Hacking A Digital Microscope Camera For Fun And Automated PCB Inspection

A desire for automated PCB inspection has led [charliex] down some deep rabbit holes. He’s written his own inspection software, he’s mounted his PCB vise on a stepper-controlled table, and now he’s hacked his digital microscope camera to allow remote and automated control.

Eakins cameras have become a relatively popular, relatively inexpensive choice for electronics hobbyists to inspect their small-scale work. The cameras have a USB port for a mouse and overlay a GUI on the HDMI output for controlling the camera’s various settings and capturing images to the SD card. Using the mouse-based GUI can feel clunky, though, so users have already endeavored to streamline the process to fit better in their workflow. [charliex] decided to take streamlining a few steps further.

One issue in microscope photography is that microscopes have an extremely tight focus plane. So, even at the minuscule scales of an SMD circuit board, the components are simply too tall. Only a sub-millimeter-thick layer can be in focus at a time. If you take just a single image, much of what you want to see will be lost in the blurry distance. Focus stacking solves this problem by taking multiple pictures with the focus set at different depths then combining their focused bits into a single sharp image.

This takes care of the focus issue, but even the most streamlined and intuitive manual controls become tedious given the multitude of pictures required. So [charliex] searched for a way to remotely control his camera, automating focus stacking and possibly even full PCB scans.

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Custom Components In LTSpice

If you enjoy simulating circuits, you’ve probably used LTSpice. The program has a lot of powerful features we tend to not use, including the ability to make custom components that are quite complex. To illustrate how it works, [asa pro] builds a potentiometer component that is not only a good illustration but also a useful component.

The component is, of course, just two resistors. However, using parameters, the component gets two values, a total resistance and a percentage. Then the actual resistance values adjust themselves.

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Custom Dummy Load With Data Logging

While it might seem counterintuitive on the surface, there are a number of cases where dumping a large amount of energy into a resistor simply to turn it into heat is necessary to the operation of a circuit. Most of these cases involve testing electronic equipment such as power supplies or radio transmitters and while a simple resistor bank can be used in some situations, this active dummy load is comprised of different internals has some extra features to boot.

The load bank built by [Debraj] is actually an electronic load, which opens it up for a wider set of use cases than a simple passive dummy load like a resistor bank. It’s specifically designed for DC and also includes voltage measurement, current control, and temperature measurement and speed control of the fans on the heat sinks. It also includes a Bluetooth module that allows it to communicate to a computer using python via a custom protocol and GUI.

While this one does use a case and some other parts from another product and was specifically built to use them, the PCB schematics and code are all available to build your own or expand on this design. It’s intended for DC applications, but there are other dummy loads available for things such radio antenna design, and it turns out that you can learn a lot from them too.

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An Infrared-Activated Solder Fume Extraction Fan

Even the most safety-conscious hackers among us might overlook protective gear when we’re just doing a quick bit of soldering. Honestly, though, eye protection is always a necessity. And those wisps of smoke, which drift so elegantly off the hot part of the iron, really shouldn’t drift directly into our nostrils. This is especially true if soldering you make a daily habit, or if you use lead-based solder.

And so, in defense of his lungs, [Jeremy S Cook] added a battery-powered fume extraction fan to his custom, concrete-based solder squid. Without proper power controls, though, the fan could easily drain its battery while no actual solder activity was occurring. To tackle that problem, he recently upgraded his system with a passive infrared (PIR) sensor to control when the fan turns on and off. The PIR sensor detects motion, enabling the fan only when it sees busy hands in its view, so he no longer needs to muck around with manual controls.

Despite a large increase in functionality, the design is relatively straightforward and uses off-the-shelf components, making it an accessible project for anyone who knows their way around an iron. [Jeremy] also upgraded his power source to a LiPo battery with onboard charger, which keeps the build light, maneuverable, and easy to get close to whatever he’s working on.

Whether you build or buy, a fume extractor will help fight off the famously face-seeking solder smoke on your workbench. Which is a good thing, too, because that smoke carries more than just the alluring aromas of making.

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