Bend It Like Bhoite: Circuit Sculptures Shatter The Bounds Of Flatland

As electronics hobbyists, we live in a somewhat two-dimensional world. Our craft is so centered around the printed circuit board that our design tools are specifically geared to spit out files tailored to the board house, who can then ship us a study in fiberglass and copper. We daub on flux and solder, add components, apply heat, and like magic, our circuits come to life, all within a few millimeters above and below the PCB.

Breaking out of this self-imposed Flatland can be therapeutic. At least that’s how Mohit Bhoite sees his free-form circuit sculptures, which he spoke about at length at the Hackaday Superconference this year. By way of disclosure, I have to admit to being a longtime fan of Mohit’s work, both at his day job as a designer at Particle, and with his spare time hobby of creating sculptures from electronic components and brass wire which can be followed on his Twitter feed. He ended up joining us for a circuit sculpture Hack Chat just before heading to Supercon, too, so not only was I looking forward to meeting him, I was sure his talk would reveal the secrets of his art and give me the inspiration to start doing some of my own. I wasn’t disappointed on either score.

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Replace Your Smartphone With These Arcane Amulets

It’s hard not to feel the constant pull on our limited attention from the very interesting rectangles in our pockets and packs. [Antoine Pintout] is fighting against it with three interesting pendants.

The three objects each have functions. Sablier, tells time, but rather than giving the numerals it vibrates on a set interval to give a relative sense of the passage. Boussole is a compass like device which doesn’t tell the cardinal directions. Instead it tells you which way to go in order to get to a pre-set location. The last, Sifflet, is a pager, but rather than sending a text it plays a melody reflecting the sender’s mood.

We love the look of the objects. The circuits are beautifully laid out and showcased in well machined brass cases. Small details abound; in Sifflet for example, the coil antenna is symmetrically presented with its own cutout in the board. Laying out a board is hard enough, but taking this much care in component placement easily doubles the time.

All the files and models are available,  though we’re not sure we possess the craftsmanship to reproduce these to the same standard.

Use Blueprint Process To Print On Fabric With Lasers

[Shih Wei Chieh] has built a laser cyanotype printer for fabrics. You know, for art!

How do you get an inkjet head on a shoe or a couch? Most printing processes require a flat surface to print. But hearkening back to the days when a blueprint was a blueprint, a mixture of an iron salt and an acid are mixed and applied to a surface an interesting reaction occurs when the surface is exposed to UV light. The chemicals react to form, of all things, prussian blue. After the reaction occurs simply washing away the remaining chemicals leaves a stable print behind.

[Shih Wei Chieh] uses two galvanometers and a laser to cure the fabric. He uses a slightly newer process which reduces the exposure time required. This lets him print very large pictures, but also on uneven surfaces. As you can see in the video, viewable after the break, the effect is very pretty. There’s a new way to have the coolest pen plotter on the block.

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Kelly Heaton’s Artwork Blurs The Line Between Traditional And Electronic

Digital electronics are all well and good, but it’s hard to ignore the organic, living qualities of the analog realm. It’s these circuits that Kelly Heaton spends her time with, building artistic creations that meld the fine arts with classic analog hardware to speak to the relationship between electronics and nature. During her talk at the 2019 Hackaday Superconference, Kelly shared the story of her journey toward what she calls Electronic Naturalism, and what the future might bring.

The Pool of Reflection Loop was one of Kelly’s early electronic installation pieces.

Kelly got her start like many in the maker scene. Hers was a journey that began by taking things apart, with the original Furby being a particular inspiration. After understanding the makeup of the device, she began to experiment, leading to the creation of the Reflection Loop sculpture in 2001, with the engineering assistance of Steven Grey. Featuring 400 reprogrammed Furbys, the device was just the beginning of Kelly’s artistic experimentation. With an interest in electronics that mimicked life, Kelly then moved on to the Tickle Me Elmo. Live Pelt (2003) put 64 of the shaking Muppets into a wearable coat, that no doubt became unnerving to wear for extended periods.

Analog electronics parallel living organisms while programmable logic merely simulates life.

Forrest Mims

Wanting to create art with a strong relationship to organic processes, Kelly focused on working with discrete components and analog circuitry. Basic building blocks such as the astable multivibrator became key tools that were used in different combinations to produce the desired effects. Through chaining several oscillators together, along with analog sequencers, circuits could be created that mimicked the sound of crickets in a backyard, or a Carolina wren singing in a tree.

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Say What You Will, A Fursuit Is A Lot Of Work.

One thing [Dr. Cockroach]’s build log shows is that a fursuit isn’t an easy thing to make.

Furries came out of early American comics and grew into the subculture the internet just can’t leave alone today. Many people take on an avatar of their furry self when participating in this subculture, and one of the prize achievements is to design, commission, or build a fur suit. What [Dr. Cockroach]’s build shows is why some of these suits can easily fetch 10,000USD. It really is a labor of love. It’s also brings up one of his goals in this project, to discover cheaper ways to construct these suits, so other people who share his hobby have a more financially accessible process to join in.

We were fascinated at the construction process. A base was built out of soft foam around a mock head. On this base more foam was layered and carved before the shape of his avatar, Marcus, started to take form. His wife found the testing process particularly humorous, but when he was happy with the arrangement and the movable jaw he began working on the pattern.

The pattern making process is very clever. He layers the foam base with masking tape and then peels it off. It’s easy to then cut the tape strategically until it lays flat. We can definitely see ourselves using this trick to do anything from sheet metal to duplicating plastic forms.

Then comes quite a lot of difficult stitching. We’d never thought about it before, but if you’re trying to simulate fur a lot of attention has to be paid tot he direction the fur lays; further increasing the difficulty.

Wherever your opinion lies, no hacker can turn down a detailed build log, and there are tricks to be learned anywhere if enough attention is paid.

Creating Easy Glass Circuit Boards At Home

This tip for creating glass substrate circuit boards at home might hew a bit closer to arts and crafts than the traditional Hackaday post, but the final results of the method demonstrated by [Heliox] in her recent video are simply too gorgeous to ignore. The video is in French, but between YouTube’s attempted automatic translation and the formidable mental powers of our beloved readers, we don’t think it will be too hard for you to follow along after the break.

The short version is that [Heliox] loads her Silhouette Cameo, a computer-controlled cutting machine generally used for paper and vinyl, with a thin sheet of copper adhered to a backing sheet to give it some mechanical strength. With the cutting pressure of the Cameo dialed back, the circuit is cut out of the copper but not the sheet underneath, and the excess can be carefully peeled away.

Using transfer paper, [Heliox] then lifts the copper traces off the sheet and sticks them down to a cut piece of glass. Once it’s been smoothed out and pushed down, she pulls the transfer paper off and the copper is left behind.

From there, it’s just a matter of soldering on the SMD components. To make it a little safer to handle she wet sands the edges of the glass to round them off, but it’s still glass, so we wouldn’t recommend this construction for anything heavy duty. While it might not be the ideal choice for your next build, it certainly does looks fantastic when mounted in a stand and blinking away like [Heliox] shows off at the end.

Ironically, when compared to some of the other methods of making professional looking PCBs at home that we’ve seen over the years, this one might actually be one of the easiest. Who knew?

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Add LEDs To Your Stained Glass

Stained glass is an art form that goes back many centuries, with the churches and cathedrals of Europe boasting many stunning examples from the mediaeval masters of the craft. You do not however have to go to York or Chartres cathedrals to experience stained glass, for it remains a vibrant and creative discipline with many contemporary practitioners. One thing the stained glass of today has in common with that of yesteryear though is that it remains static, being composed of pieces of glass held together by metal strips. This is something that [Frank Zhao] has addressed as he has evolved a technique that allows him to incorporate LEDs into static stained glass, making for a particularly eye-catching effect.

It’s likely that we join many readers in not knowing the intricacies of making a piece of stained glass, so his is a fascinating write-up for its step-by-step run-through. His stained glass cat has pieces of glass edged with copper tape, which he then solders together. Driving the LEDs is not something that should be alien to us, but his method of using the copper-and-solder stained glass joints as conductors for them by creating strategically placed cuts is very effective. The final effect is of a homogeneous piece without the cuts being particularly visible , but with a pleasing array of lights on the cat’s tail. Those of us for whom stained glass production is new have learned something of the technique, and stained glass artists have seen their craft do something completely new.

Stained glass hasn’t featured here too often, the closest we’ve come is this striking fake stained glass Iron-Man themed panel a few years ago.