Pulley System Makes Headphone Cables More Managable

October 3, 2024 by Lewin Day 13 Comments

It’s 2024. You’ve probably got one or more pairs of wireless headphones around the house. [Barnso] prefers wired headphones with a long cable, but he also decries the fact that it often gets tangled in his chair. The solution? A pulley system to make everything easier.

The concept is simple. [Barnso]’s system uses three pulleys. The headphone cable goes to the PC, and then runs over the first pulley. It then runs under a second pulley which is free to move, but weighted so that it naturally wants to fall down under gravity. The cable then comes back up over a third pulley, and then runs to the headphones on [Barnso]’s head. Basically, it’s a super simple cable retraction mechanism that keeps the long headphone cable organized and in one place.

It’s nice to see a simple mechanism that makes life easier, particularly one that solves a problem so many of us have faced in real life. The construction shown in the video is almost (intentionally?) maddeningly hacky but it does the job. If you prefer to go wireless, though, we can show you how to do that too.

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An exploded view render of a red 3D printed case with a green PCB is inside with visible USB-A connectors with a mouse and keyboard graphic above each and "A" and "B" labels above USB-C connectors on the other side.

Building A Better Keyboard And Mouse Switch

December 26, 2023 by Navarre Bartz 38 Comments

Switching inputs between desktops seems like something that should be simple but can prove to be a pain in reality. [Hrvoje Cavrak] decided to take matters into his own hands and build a better keyboard and mouse switch.

DeskHop is built from two Raspberry Pi Pico boards connected via UART and separated by an Analog Devices ADuM1201 dual-channel digital isolator. Through the magic of Pico-PIO-USB these RP2040s can be both host and device. To keep things simple, the PCB is single-sided, and the BOM only has five distinct components.

Once hooked up to your Windows, Mac, or Linux device, your mouse pointer “magically” goes from one screen to the other when dragged across the screen edge. Keyboard LEDs can be reprogrammed to indicate which device is active, and the real beauty of the device is that since it’s a hardware solution, you don’t have to install any software on a computer you might not have admin access to.

If you want to see some more ideas for keyboard and mouse switching, check out this Pi KVM with ATX signaling, this USB triplexer, or this Pi KVM on a PCIe card.

Home Network Organization Gets Out Of Hand

August 14, 2023 by Chris Lott 59 Comments

[SpookyGhost] has a big home network, and has taken cable management and server organization to the extreme. He has written about individual components before, but this blog post brings it all together and reviews the entire system. The networking gear is installed in a closet and mounted in a 25U tall 19-inch rack. From top to bottom, here is a brief list of the gear:

Keystone patch panels
pfSense Firewall / Router
Two Cisco Ethernet switches
Redundant internet connections
Shelf of numerous servers
RAID-Z2, 12 each 8 TB SCSI, media storage
NAS RAID, 6 ea 4 TB SAS, 2 ea 800 GB SSD
Video Management System, 48 TB storage
UPS and power distribution units

Most of the Ethernet uses 10GBASE-T and Cat6 cabling and connectors, with some interconnects use fiber optical cable and LC connectors. Unsurprisingly, as this setup grew and grew, [spooky] had to pipe in air-conditioning to the closet.

This is a serious installation, but there are plenty of good ideas for folks with less ambitious networking goals and/or requirements. We liked the swappable Keystone jacks in the patch panels, and the cable pass-through panel with a dense curtain of rubber fringe to keep things looking tidy. If you have any ideas to share on network equipment and cable management, let us know in the comments.

DIYson Lamp Hides Cables Between The Seams

January 2, 2023 by Sonya Vasquez 52 Comments

[Steven Bennett] is so fond of Dyson’s new Lightcycle lamp that he’s decided to clone his own version in the spirit of the original. Dyson, however, knows what makes their lamp so special — so much that they patented their technique for tucking away the power wiring. Undaunted, [Steven]’s latest challenge has been to create a cable management solution that captures the elegance of the original without making a flat-out duplicate.

[Steven]’s latest update starts with the details of the original model’s patent. In a nutshell, Dyson’s elegance comes from both a flat cable (a flex PCB, perhaps?) and a magnetic interface that transfers power between the two primary structural beams. The latter half discusses [Steven]’s alternate solution: a miniature drag chain that can be 3D printed to arbitrary lengths. Like the flat flexible cable, this cable rides in the groove of the lamp’s two structural beams; but unlike the original, it spools outwards into a hoop on one end of its travel length. Overall [Steven] is quite happy with this result, and we think this solution gives the lamp a charm that’s distinctly original.

Capturing the design essence doesn’t just stop at wire management though. Have a look at some previous video logs in the series to get a sense of some of the other challenges faced in both heat dissipation and mechanical feel.

Wire management, when done well, scratches a design itch somewhere in the back of our heads. If you’re curious for more cable management solutions, have a look at some of these other tricks that use tape measure or involve a DIY coiling method.

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Pi-Cast Adds ATX Signalling To KVM

December 29, 2022 by Bryan Cockfield 18 Comments

A KVM is a great tool for administering a number of different computers without cluttering one’s desk with extra peripherals, or for having to re-connect the keyboard, video, and mouse to each new machine as needed. For local administration this can save a ton of time and headache. For remote administration, though, a virtual KVM is needed, and although these solutions are pricey it’s possible to build one around a Raspberry Pi for a fraction of the cost. This one adds even more functionality by also switching the ATX signals from the motherboard and simplifying cable management to boot. Continue reading “Pi-Cast Adds ATX Signalling To KVM” →

DIY Laptop Stand: Why Stop At One When You Can Slot Three?

April 24, 2022 by Donald Papp 15 Comments

We make the tools we need, and that’s definitely the case with [Marco Schulte]’s laptop stand. It slots not one, not two, but three laptops at once.

For all their portability, multiple laptops can be a bit clunky to manage on a desk, so [Marco]’s solution definitely saves space while keeping things accessible. The laptop in the front can be open for use and easy access, while the two in the back are held vertically and can be attached to external monitors or other peripherals.

Not only does it save space, but the stand provides ample spots to anchor cable ties for securing the inevitable mess of wires and cables that dealing with three laptops brings. It makes for a tidier desk, that’s for sure.

The stand was designed in Fusion 360 and was cut from plywood with a CNC router. Does this design give you any ideas, or would you like to make one for yourself? The design files are here.

No access to a CNC router? No problem if you have glue and some spare boxes laying around! You might be surprised at how sturdy a few layers of cardboard and glue can be.

Cables Too Long? Try Cable Management Via DIY Coiling

January 23, 2022 by Donald Papp 34 Comments

Annoyed by excessively-long cables? Tired of the dull drudgery and ugly results of bunching up the slack and wrapping it with a twist-tie? Suffer no longer, because the solution is to make your own coiled cables!

[Dmitry] is annoyed with long, unruly cables and shared a solution he learned from the DIY keyboards community: coil them yourself with a piece of dowel, a hair dryer, and about 10 minutes of your time. However, it’s just a wee bit more complicated than it may seem at first glance.

The process begins with wrapping a cable around a mandrel, then heating it as uniformly as possible to thermoform the jacket, but the instructional video (embedded below) says that all by itself that isn’t quite enough to yield lasting results. After heating the cable and letting it cool, the coils will be formed but it will not hold the new shape very well. The finishing touch is to “reverse” the direction of the coils, by re-wrapping it backward around the mandrel, inverting the coils upon themselves. This process is awkward to explain, but much simpler to demonstrate. This video by [DailySetupTech] explains this process around the 2:30 mark. That final step is what yields a tightly-wound, springy coil.

The nice part about using this process as a cable management technique is that it is possible to coil only a portion of a cable, leaving the exact amount of uncoiled slack required for a given application. Keep it in mind the next time some cables need managing. And if you don’t want to coil a cable but still need it out of the way, you might find this design for a DIY cable chain made from a tape measure useful.

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