hall effect

45 Articles

Simple Sensor Makes Filament Measurements A Snap

February 7, 2021 by 29 Comments

Just how tight are the manufacturing tolerances of modern FDM printer filament. Inquiring minds want to know, and when such minds are attached to handy fellows like [Thomas Sanladerer], you end up with something like this home-brew filament measurement rig to gather the data you seek.

The heart of this build is not, as one might assume, some exotic laser device to measure the diameter of filament optically. Those exist, but they are expensive bits of kit that are best left to the manufacturers, who use them on their production lines to make sure filament meets their specs. Rather, [Thomas] used a very clever homemade device, which relies on a Hall effect sensor and a magnet on a lever to do the job. The lever is attached to a roller bearing that rides on the filament as it spools through the sensor; variations in diameter are amplified by the lever arm, which wiggles a magnet over the Hall sensor, resulting in a signal proportional to filament diameter.

The full test rig has a motor-driven feed and takeup spools, and three sensors measuring across the filament in three different spots around the radius; the measurements are averaged together to account for any small-scale irregularities. [Thomas] ran several different spools representing different manufacturers and materials through the machine; we won’t spoil the results in the video below, but suffice it to say you probably have little to worry about if you buy from a reputable vendor.

When we see a filament sensor, it’s generally more of the “there/not there” variety to prevent a printer from blindly carrying on once the reel is spent. We’ve seen a few of those before, but this is a neat twist on that concept.

Continue reading “Simple Sensor Makes Filament Measurements A Snap” →

3D-Printed Flight Controls Use Magnets For Enhanced Flight Simulator 2020 Experience

September 3, 2020 by 23 Comments

We have seen quite a few DIY joystick designs that use Hall effect sensors, but [Akaki Kuumeri]’s controller designs (YouTube video, embedded below) really make the most of 3D printing to avoid the need for any other type of fabrication. He’s been busy using them to enhance his Microsoft Flight Simulator 2020 experience, and shares not just his joystick design, but makes it a three-pack with designs for throttle and pedals as well.

Hall effect sensors output a voltage that varies in proportion to the presence of a magnetic field, which is typically provided by a nearby magnet. By mounting sensors and magnets in a way that varies the distance between them depending on how a control is moved, position can be sensed and communicated to a host computer.

In [Akaki]’s case, that communication is done with an Arduino Pro Micro (with ATmega32U4) whose built-in USB support allows it to be configured and recognized as a USB input device. The rest is just tweaking the physical layouts and getting spring or elastic tension right. You can see it all work in the video below.

Continue reading “3D-Printed Flight Controls Use Magnets For Enhanced Flight Simulator 2020 Experience” →

TMD-1 Makes Turing Machine Concepts Easy To Understand

August 27, 2020 by 10 Comments

For something that has been around since the 1930s and is so foundational to computer science, you’d think that the Turing machine, an abstraction for mechanical computation, would be easily understood. Making the abstract concepts easy to understand is what this Turing machine demonstrator aims to do.

The TMD-1 is a project that’s something of a departure from [Michael Gardi]’s usual fare, which has mostly been carefully crafted recreations of artifacts from the early days of computer history, like the Minivac 601  trainer and the DEC H-500 computer lab. The TMD-1 is, rather, a device that makes the principles of a Turing machine more concrete. To represent the concept of the “tape”, [Mike] used eight servo-controlled flip tiles. The “head” of the machine conceptually moves along the tape, its current position indicated by a lighted arrow while reading the status of the cell above it by polling the position of the servo.

Below the tape and head panel is the finite state machine through which the TMD-1 is programmed. [Mike] limited the machine to three states and four transitions three symbols, each of which is programmed by placing 3D-printed tiles on a matrix. Magnets were inserted into cavities during printing; Hall Effect sensors in the PCB below the matrix read the pattern of magnets to determine which tiles are where. The video below shows the TMD-1 counting from 0 to 10, which is enough to demonstrate the basics of Turing machines.

It’s hard not to comment on the irony of a Turing machine being run by an Arduino, but given that [Mike]’s goal was to make abstract concepts easy to understand, it makes perfect sense to leverage the platform rather than try to do this with discrete logic. And you can’t argue with results — TMD-1 made Turing machines clear to us for the first time.

Continue reading “TMD-1 Makes Turing Machine Concepts Easy To Understand” →

Laundry Monitor Won’t Generate Static With Roommates

May 15, 2020 by 11 Comments

Laundry. It’s one of life’s inescapable cycles, but at least we have machines now. The downside of this innovation is that since we no longer monitor every step — the rock-beating, the river-rinsing, the line-hanging and -retrieving — the pain of laundry has evolved into the monotony of monitoring the robots’ work.

[Adam] shares his wash-bots with roommates, and they aren’t close enough to combine their lights and darks and turn it into a group activity. They needed an easy way to tell when the machines are done running, and whose stuff is even in there in the first place, so [Adam] built a laundry machine monitor that uses current sensing to detect when the machines are done running and sends a text to the appropriate person.

Each machine has a little Hall effect-sensing module that’s carefully zip-tied around its power cable. The signal from these three-wire boards goes high when the machine is running and low when it’s not. At the beginning of the load, the launderer simply presses their assigned button on the control box, and the ESP32 inside takes care of the rest.

Getting a text when your drawers are clean is about as private as it gets. Clean underwear, don’t care? Put it on a scrolling marquee.

Quieting Down A Bandoneon Accordion With MIDI

April 13, 2020 by 9 Comments

The bandoneon, known as the tango accordion, is quite a loud instrument to practice within the confines of an apartment, and could possibly lead to some neighborly disputes. [HLB] enjoyed playing his but wanted a way to turn down the volume a bit without, in consideration to his neighbors. Instead of building a whole soundproof room, he decided to throw Arduino’s and MIDI at the problem.

Bandoneons, like all accordions, are operated by pushing air from manually pumped bellows through a series of reeds, which are each opened and closed by a valve mechanism. [HLT] turned each valve lever into a simple on/off switch by attaching a magnet, with hall-effect sensors on long custom PCBs next to each row of valves. The hall effect sensors are connected to I2C I/O expander ICs which connect to an Arduino Nano, one for each side of the instrument, which sends out MIDI messages via serial. Everything is mounted inside what looks like quite an old instrument with Blu Tack to avoid having to make a lot of permanent modifications.

The bandoneon still functions normally with no permanent modifications, so to play with MIDI-only the bellow is simply not pumped. This means [HLB] can’t modulate the MIDI velocity (loudness) while playing, which he admits is a limitation but better than not playing at all. He does, however, note that he could add a pressure sensor inside the bellow if we wanted to add velocity to the midi output when neighbourliness isn’t a consideration. On the audio output side [HLB] built a small stand-alone synthesizer with an Odroid SBC running FluidSynth and a HiFi shield.

Continue reading “Quieting Down A Bandoneon Accordion With MIDI” →

Data Glove Gets A Grip On Gesture Input

April 5, 2020 by 3 Comments

If we really want wearable computing to take off as a concept, we’re going to need lightweight input devices that can do some heavy lifting. Sure, split ergo keyboards are awesome. But it seems silly to restrict the possibilities of cyberdecks by limiting the horizons to imitations of desk-bound computing concepts.

What we really need are things like [Zack Freedman]’s somatic data glove. This fantastically futuristic finger reader is inspired by DnD spells that have a somatic component to them — a precise hand gesture that must be executed perfectly while the spell is spoken, lest it be miscast. The idea is to convert hand gestures to keyboard presses and mouse clicks using a Teensy that’s housed in the wrist-mounted box. You are of course not limited to computing on the go, but who could resist walking around the danger zone with this on their wrist?

Each finger segment contains a magnet, and there’s a Hall effect sensor in each base knuckle to detect when gesture movement has displaced a magnet. There’s a 9-DoF IMU mounted in the thumb that will eventually allow letters to be typed by drawing them in the air. All of the finger and thumb components are housed in 3D-printed enclosures that are mounted on a cool-looking half glove designed for weightlifters. [Zack] is still working on gesture training, but has full instructions for building the glove up on Instructables.

It’s true: we do love split ergo keyboarded cyberdecks, and this one is out of this world.

Feel The Force With A Pocket Magnetometer

January 24, 2020 by 12 Comments

With the rise of affordable 3D printers, we just don’t see the projects in Tic Tac boxes that we used to. That’s kind of a shame. Not only are you upcycling existing plastic when you use one, they’re decently sized component vessels for pocket builds such as [rgco]’s portable magnetometer, especially if you can get the 100-count box. Best of all, they’re see-through!

Sure, you could get a magnetometer app for your phone to test out the strength of your Buckyballs, but this is more fun, and you can use it in more places. This build doesn’t take much — an Arduino Nano reads from a Hall effect sensor and outputs the magnetic flux density in militeslas (mT) on an OLED. Fortifying the sensor by mounting it inside the body of an old (also see-through!) ballpoint pen body is a nice touch.

In order to calibrate it, [rgco] made a solenoid by wrapping a length of PVC with magnet wire. The code for this very portable and low-cost magnetometer measures the magnetic field 2000 times in under three-tenths of a second, and outputs both the mean and the standard deviation of these measurements.

Magnetometers can ID all kinds of things from submarines to Suburbans. Here’s an ESP8266 magnetometer that opens a driveway gate when it detects the car.