Injection Molding IPhone Cases From Trash

February 7, 2018 by Tom Nardi 27 Comments

We imagine you’ve heard this already, but waste plastic is a problem for the environment. We wrap nearly everything we buy, eat, or drink in plastic packaging, and yet very little of it ends up getting recycled. Worse, it doesn’t take a huge industrial process to melt down a lot of this plastic and reuse it, you can do it at home if you were so inclined. So why aren’t there more localized projects to turn all this plastic trash into usable items?

That the question that [Precious Plastic] asks, and by providing a centralized resource for individuals and communities looking to get into the plastic recycling game, they hope to put a dent in the worldwide plastic crisis. One of their latest projects is showing how plastic trash can be turned into functional iPhone cases with small-scale injection molding.

The video after the break goes into intricate detail about the process involved in creating the 3D CAD files necessary to make the injection molds. Even if you don’t plan on recycling milk jugs at home, the information and tips covered in the video are extremely helpful if you’ve ever contemplated having something injection molded. The video even demonstrates a neat feature in SolidWorks that lets you simulate how molten plastic will move through your mold to help check for problem areas.

Once you’ve designed your mold on the computer, you need to turn it into a physical object. If you’ve got a CNC capable of milling aluminum then you’re all set, but if not, you’ll need to outsource it. [Precious Plastic] found somebody to mill the molds through 3DHubs, though they mention in the video that asking around at local machine shops isn’t a bad idea either.

With the mold completed, all that’s left is to bolt the two sides together and inject the liquid plastic. Here [Precious Plastic] shows off a rather interesting approach where they attach the mold to a contraption that allows them to inject plastic with human power. Probably not something you’d want to do if you’re trying to make thousands of these cases, but it does show that you don’t necessarily need a high tech production facility to make good-looking injection molded parts.

This project reminds us of the tiles made of HDPE plastic with nothing more exotic than what you’d find in the average kitchen. Projects like these really drive home the idea that with the right hardware individuals can turn trash into usable products.

[via 3DHubs]

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Face ID Defeated With 3D Printed Mask (Maybe)

November 14, 2017 by Tom Nardi 44 Comments

Information about this one is still tricking in, so take it with a grain of salt, but security company [Bkav] is claiming they have defeated the Face ID system featured in Apple’s iPhone X [Dead link, try the Internet Archive]. By combining 2D images and 3D scans of the owner’s face, [Bkav] has come up with a rather nightmarish creation that apparently fools the iPhone into believing it’s the actual owner. Few details have been released so far, but a YouTube video recently uploaded by the company does look fairly convincing.

For those who may not be keeping up with this sort of thing, Face ID is advertised as an improvement over previous face-matching identification systems (like the one baked into Android) by using two cameras and a projected IR pattern to perform a fast 3D scan of the face looking at the screen. Incidentally, this is very similar to how Microsoft’s Kinect works. While a 2D system can be fooled by a high quality photograph, a 3D based system would reject it as the face would have no depth.

[Bkav] is certainly not the first group to try and con Apple’s latest fondle-slab into letting them in. Wired went through a Herculean amount of effort in their attempt earlier in the month, only to get no farther than if they had just put a printed out picture of the victim in front of the camera. Details on how [Bkav] managed to succeed are fairly light, essentially boiling down to their claim that they are simply more knowledgeable about the finer points of face recognition than their competitors. Until more details are released, skepticism is probably warranted.

Still, even if their method is shown to be real and effective in the wild, it does have the rather large downside of requiring a 3D scan of the victim’s face. We’re not sure how an attacker is going to get a clean scan of someone without their consent or knowledge, but with the amount of information being collected and stored about the average consumer anymore, it’s perhaps not outside the realm of possibility in the coming years.

Since the dystopian future of face-stealing technology seems to be upon us, you might as well bone up on the subject so you don’t get left behind.

Thanks to [Bubsey Ubsey] for the tip.

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Hackaday Links: Remember, Remember

November 5, 2017 by Brian Benchoff 16 Comments

Buckle up, buttercup because this is the last weekly Hackaday Links post you’re getting for two weeks. Why? We have a thing next weekend. The Hackaday Superconference is November 11th and 12th (and also the 10th, because there’s a pre-game party), and it’s going to be the best hardware con you’ve ever seen. Don’t have a ticket? Too bad! But we’ll have something for our Internet denizens too.

So, you’re not going to the Hackaday Supercon but you’d like to hang out with like-minded people? GOOD NEWS! Barnes & Noble is having their third annual Mini Maker Faire on November 11th and 12th. Which Barnes & Noble? A lot of them. Our reports tell us this tends to be geared more towards the younger kids, but there are some cool people doing demonstrations. Worst case scenario? You can pick up a copy of 2600.

PoC || GTFO 0x16 is out! Pastor Laphroaig Races The Runtime Relinker And Other True Tales Of Cleverness And Craft! This PDF is a Shell Script That Runs a Python Webserver That Serves a Scala-Based JavaScript Compiler With an HTML5 Hex Viewer; or, Reverse Engineer Your Own Damn Polyglot.

In, ‘Oh, wow, this is going to be stupid’ news, I received an interesting product announcement this week. It’s a USB C power bank with an integrated hand warmer. Just think: you can recharge your phone on the go, warm your hands in the dead of winter, and hope your random battery pack from China doesn’t explode in your pocket. I’m not linking to this because it’s that dumb.

You can now cross-compile ARM with GCC in Visual Studio.

The iPhone X is out, and that means two things. There are far too many YouTube videos of people waiting in line for a phone (and not the good kind), and iFixit did a teardown. This thing is glorious. There are two batteries and a crazy double-milled PCB stack with strange and weird mezzanine connectors. The main board for the iPhone X is completely unrepairable, but it’s a work of engineering art. No word yet on reusing the mini-Kinect in the iPhone X.

Speaking of irreparable computers, the Commodore 64 is not. [Drygol] recently came across a C64 that was apparently the engine controller for a monster truck found on the bottom of the ocean. This thing was trashed, filled with rust and corrosion, and the power button just fell off. Prior to cleaning, [Drygol] soldered a new power button, bowered it up, and it worked. The crappiest C64 was repairable. A bit of cleaning, painting the case, and the installation of an SD2IEC brought this computer back to life, ready for another thirty years of retrogaming and BASIC.

The Zynq from Xilinx is one of the most interesting parts in recent memory. It’s a dual-core ARM Cortex A9 combined with an FPGA with a little more than a million reconfigurable gates. It’s been turned into a synth, a quadcopter, all of British radio, and it’s a Pynq dev board. Now there’s a new part in the Zynq family, an RFSoC that combines the general ARM/FPGA format with some RF wizardry. It’s designed for 5G wireless and radar (!), and one of those parts we can’t wait to see in use.

Do you keep blowing stuff up when attaching a USB to UART adapter to a board? Never fear, because here’s one with galvanic isolation. This is done with a neat digital isolator from Maxim

Bringing Back The IPhone7 Headphone Jack

September 7, 2017 by Adam Fabio 96 Comments

Plenty of people bemoaned Apple’s choice to drop the 1/8″ headphone jack from the iPhone 7. [Scotty Allen] wasn’t happy about it either, but he decided to do something about it: he designed a custom flex circuit and brought the jack back. If you don’t recognize [Scotty], he’s the same guy who built an iPhone 6 from parts obtained in Shenzhen markets. Those same markets were now used to design, and prototype an entirely new circuit.

The iPhone 7 features a barometric vent, which sits exactly where the headphone jack lived in the iPhone 6. The vent helps the barometric pressure sensor obtain an accurate reading while keeping the phone water proof. [Scotty] wasn’t worried about waterproofing, as he was cutting a hole through the case. The vent was out, replaced with a carefully modified headphone jack.

The next step was convincing the phone to play analog signals. For this, [Scotty] used parts from Apple’s own headphone adapter. The hard part was making all of this work and keeping the lightning port available. The key was a digital switch chip. Here’s how the circuit works:

When no headphone is plugged in, data is routed from the iPhone’s main board to the lightning port. When headphones are plugged in, the data lines are switched to the headphone adapter. Unfortunately, this means the phone can’t play music and charge at the same time — that is something for version 2.0.

The real journey in this video is watching [Scotty] work to fit all these parts inside an iPhone case. The design moved from a breadboard through several iterations of prototype printed circuit boards. The final product is built using a flexible PCB – the amber-colored Kapton and copper sandwiches that can be found in every mobile device these days.

Making everything fit wasn’t easy. Two iPhone screens perished in the process. But ultimately, [Scotty] was successful. He’s open sourced his design so the world can build and improve on it.

Want to read more about the iPhone 7 and headphone jacks? Check out this point and counterpoint. we published on the topic.

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Detecting Dire Diseases – With A Selfie?

August 30, 2017 by Dan Maloney 27 Comments

They say the eyes are the windows to the soul. But with a new smartphone app, the eyes may be a diagnostic window into the body that might be used to prevent a horrible disease — pancreatic cancer. A research team at the University of Washington led by [Alex Mariakakis] recently described what they call “BiliScreen,” a smartphone app to detect pancreatic disease by imaging a patient’s eyes.

Pancreatic cancer is particularly deadly because it remains asymptomatic until it’s too late. One early symptom is jaundice, a yellow-green discoloration of the skin and the whites of the eyes as the blood pigment bilirubin accumulates in the body. By the time enough bilirubin accumulates to be visible to the naked eye, things have generally progressed to the inoperable stage. BiliScreen captures images of the eyes and uses image analysis techniques to detect jaundice long before anyone would notice. To control lighting conditions, a 3D-printed mask similar to Google’s Cardboard can be used; there’s also a pair of glasses that look like something from [Sir Elton John]’s collection that can be used to correct for ambient lighting. Results look promising so far, with BiliScreen correctly identifying elevated bilirubin levels 90% of the time, as compared to later blood tests. Their research paper has all the details (PDF link).

Tools like BiliScreen could really make a difference in the early diagnosis and prevention of diseases. For an even less intrusive way to intervene in disease processes early, we might also be able to use WiFi to passively detect Parkinson’s.

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Shoot The Eclipse With A Phone And Do Not Go Blind

August 7, 2017 by Dan Maloney 16 Comments

So you want to photograph Eclipse 2017 but you don’t want to rush out and buy an expensive DSLR just for the event? Not a problem, if you build this simple smartphone filter and occluder.

It all started innocently enough for [Paul Bryson] with his iPhone and a lens from those cheap cardboard eclipse glasses we’re starting to see everywhere. Thinking that just taping the filter over the stock lens would do, [Paul] got a painful faceful of sunshine when he tried framing a shot. Turns out the phone body was not big enough to blot out the sun, and besides, the stock lens doesn’t exactly make for a great shot. So with an iPhone telephoto lens affixed to a scrap of wood and a properly positioned filter, [Paul] has a simple rig that’ll let him get some great pre-totality shots of the eclipse, and it’ll be easy to bust out the phone for two minutes of totality selfies. Looks like this setup would be easy to adapt to other phones, too.

We’re all over Eclipse 2017, from Hackaday Eclipse Meetups in at least four different points along the path of totality to experiments on relativity to citizen science efforts so you can get in on the action too. Mark your calendars – August 21 will be here before you know it.

Siri Controls Your PC Through Python And Gmail

April 27, 2017 by Lewin Day 8 Comments

Voice-based assistants are becoming more common on devices these days. Siri is known for being particularly good at responding to natural language and snarky responses. In comparison, Google’s Assistant is only capable of the most obvious commands, and this writer isn’t even sure Microsoft’s Cortana can understand English at all. So it makes sense then, if you want voice control for your PC, to choose Siri as your weapon of choice. [Sanjeet] is here to help, enabling Siri to control a PC through Python.

The first step is hooking up the iPhone’s Notes app to a Gmail account. [Sanjeet] suggests using a separate account for security reasons, as you’ll need to place the username and password in a Python script. The Python script checks the Gmail account every second, looking for new Notes from the iPhone. Then, it’s as simple as telling Siri to make a Note (for example, “Siri, Note shutdown”) and the Python script can then pick up the command, and act accordingly.

It’s a quick and easy way to get Siri to do your bidding. There’s other fancy ways to do it, too — like capturing Siri’s WiFi data on your home network.