A Perfectly Orderly Way To Manage Your Time

December 23, 2018 by Tom Nardi 16 Comments

[Paul Gallagher] has spent years separating his tasks into carefully measured out blocks, a method of time management known as the Pomodoro Technique. If that’s not enough proof that he’s considerably more organized and structured than the average hacker, you only need to take a look at this gorgeous Pomodoro Timer he’s entered into the Circuit Sculpture Contest. Just don’t be surprised if you suddenly feel like your own time management skills aren’t cutting it.

While [Paul] has traditionally just kept mental note of the hour-long blocks of time he breaks his work into, he thought it was about time he put together a dedicated timer to make sure he’s running on schedule. Of course he could have used a commercially available timer or an application on his phone, but he wanted to make something that was simple and didn’t cause any distractions. A timer that was easy to start, reliable, and didn’t do anything extraneous. We’re not sure if looking like the product of a more advanced civilization was part of his official list of goals, but he managed to achieve it in any event.

The timer is broken up into two principle parts: the lower section which has the controls, USB port, a handful of passive components, and an ATmega328 microcontroller, and the top section which makes up the three digit LED display. The two sections are connected by a header on the rear side which makes it easy for [Paul] to take the timer apart if he needs to get back into it for any reason. Notably absent in the design is a RTC; the relatively short duration of the timer (up to a maximum of 95 minutes) means the ATmega328 can be trusted to keep track of the elapsed time itself with an acceptable amount of drift.

The display side of the timer is really a sight to behold, with the legs of each LED soldered to a pair of carefully bent copper wires so they match the angle of the front panel. The associated resistors have been artfully snipped so that their bodies sit flat on the PCB while their leads reach out to the perfect length. It looks like a maintenance nightmare in there, but we love it anyway.

As we near the half-way mark of the Circuit Sculpture Contest, there’s still plenty of time to submit your own piece of functional art. If you’ve got a project that eschews the printed circuit board for a chance to bare it all, write it up on Hackaday.io and be sure to send it in before the January 8th, 2019 deadline.

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Epoxy Too Thin? Use Wood Flour As A Thixotropic Filler

December 23, 2018 by Donald Papp 27 Comments

The world of glues is wide and varied, and it pays to use the right glue for the job. When [Eric] needed to stick a wide and flat 3D printed mount onto the back of a PCB that had been weatherproofed with an uneven epoxy coating, he needed a gap-filling adhesive that would bond to both surfaces. It seemed like a job for the hot glue gun, but the surface was a bit larger than [Eric] was comfortable using with hot glue for. The larger the surface to be glued, the harder it is to do the whole thing before hot glue cools too much to bond properly.

What [Eric] really wanted to use was a high quality two-part epoxy that he already had on hand, but the stuff was too runny to work properly for this application. His solution was to thicken it with a thixotropic filler, which yields a mixture that is akin to peanut butter: sticky, easily spread to where it’s needed, but otherwise stays in place without dripping or sagging and doesn’t affect bonding.

3D printed pad stuck to back of PCB with thickened epoxy.

Common thixotropic fillers include ground silica or plastic fibers, but [Eric]’s choice was wood flour. Wood flour is really just very fine sawdust, and easily obtained from the bag on his orbital sander. Simply mix up a batch of thin two-part epoxy and stir in some wood flour until the sticky mixture holds its shape. Apply as needed, and allow it to cure.

Thanks to this, [Eric] was able to securely glue a 3D printed pad to the back of his animated LED snowflakes to help mount them in tricky spots. Whether for small projects or huge installations, LEDs, PCBs, and snowflakes are a good combination.

We’re Dreaming Of A Circuit Sculpture Christmas

December 21, 2018 by Tom Nardi 6 Comments

Whether or not you chose to believe our claim that we planned it this way, the holidays happen to fall right smack in the middle of our ongoing Circuit Sculpture Contest, which challenges hackers to build circuits that double as bona fide works of art. It’s become almost too easy to spin up your own PCB, so why not try your hand at building in three dimensions and without a net? The holidays are a perfect time for it as it’s not only a reprieve from the work, school, or forced labor camp that usually ties up our waking hours, but can also be a source of inspiration.

Case in point, this festive LED Christmas tree entry that comes our way courtesy of [Vincent Mkes]. This one really has it all: a recognizable theme, fantastic wire work, copious amounts of LEDs, and in a touch that is sure to delight even the electronics Scrooges amongst our readership, he does it all with the venerable 555 timer. It’s really what the Circuit Sculpture Contest is all about: taking a circuit that might otherwise be pretty ordinary and turning it into something truly unique.

The astute Hackaday reader (as if there was any other type) will likely notice there are actually two NE555 timers under the tree, each blinking their respective bank of LEDs at a different frequency. This makes the final result a bit more vibrant, and through some last-minute revisions, [Vincent] was able to hook them both up to a single power supply to really capture the minimalist spirit of the Contest.

As an early Christmas gift to us all, [Vincent] has done an excellent job documenting this build so anyone who wishes to infuse their end of year party with a little diode-driven holiday cheer can follow along. He’s included build instructions as well as diagrams of the circuit, though we encourage anyone looking to make one of their own to experiment a bit and put their own spin on it. After all, this is supposed to be art.

There’s still plenty of time to get your own entry into the Circuit Sculpture Contest, Yule-related or otherwise. Just document your build on Hackaday.io and submit it before the January 8th, 2019 deadline. Remember that entries can’t just look cool, they still need to be functional. Words to live by in general, but doubly important when they’re the rules of a contest.

Reflex Trainer Puts Athletes To The Test

December 15, 2018 by Lewin Day No comments

Being a top athlete in this modern age is a full-time job. No longer do athletes simply practice at their nominated sport of choice. They undergo strength training, full nutritional programs, cardio, and even reflex training.

Reflex training involves a series of nodes that an athlete must identify when lit up, and touch them to switch them off. By triggering them in a fast sequence, the athlete must work hard to both identify the lit node and then move to switch it off. TrainerLights is just such a system, built around the NodeMCU platform.

The system consists of a minimum of four lights – one acting as a server, the others as nodes. The lights each contain a nodeMCU board which communicates over WiFi, while the server has an additional board – acting as a WiFi hotspot that controls the system.

With the lights switched on, the coach connects to the server with a smartphone, and configures the lighting sequence and timings depending on the desired excercise regime. The server then communicates with the lighting nodes, which light their LEDs at specified intervals. The athlete must clear the lights by swiping at the nodes, which detect the athlete’s hand via an ultrasonic proximity sensor. The sensitivity is configurable, to allow the system to trigger from a distant wave or a direct touch from the athlete. This allows a variety of training uses, from tennis to taekwondo.

With a 3D printed case and parts readily available from any good maker supplier, it’s a project you could tackle in a weekend to add to your own training regime.

We see plenty of athletic hacks in these parts – like this line-following robot for training sprinters. Video after the break.

[Thanks to Baldpower for the tip!]

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Let’s Look At Some Cool Old LEDs

December 14, 2018 by Lewin Day 17 Comments

LEDs are now a mature technology, with all manner of colors and flavors available. However, back in the 1970s, it was early days for this fledgling display tech, and things looked very different. [IMSAI Guy] happened to work at the optoelectronics division of Hewlett-Packard during their development of LED displays, and has a handful of prototypes from those heady days.

The video is a great look at not only vintage display hardware, but also rarely seen prototypes that seldom left the HP offices. Matrix, 7-segment and even 16-segment devices are all in attendance here. There’s great macro photography of the packages, including the now-forgotten bubble displays as well as hermetically sealed glass packages. The parts all have a uniquely 1970s look, drenched in gold plating and otherwise just looking very expensive.

The followup video breaks out the microscope and powers up the displays. [IMSAI Guy] shares some useful tips on how to best tinker with unknown LED parts, as well as knowledge about the chemical compounds and manufacturing processes involved in LED production. If you don’t know your III-V compounds from your II-VI compounds, prepare to learn.

It’s always interesting to take a look back, and even better to get a peek at the experiments of engineers of the past.

If you’re wondering about applications of this hardware, we’ve seen messageboards and watches before. Video after the break.

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NTP Morse Code Clock Powered By ESP8266

December 8, 2018 by Tom Nardi 6 Comments

We’ve featured a great many unique clocks here on Hackaday, which have utilized nearly every imaginable way of conveying the current time. But of all these marvelous timepieces, the Morse code clock has the distinct honor of simultaneously being the easiest to construct and (arguably) the most difficult to read. As such, it’s little surprise we don’t see them very often. Which makes this latest entry into the field all the more interesting.

[WhisleyTangoHotel] has taken the basic concept of the Morse clock, which at its most simplistic could be done with a microcontroller and single LED, and expanded it into a (relatively) practical device. With both audio and visual signaling, and support for pulling the time from NTP, this is easily the most polished Morse code clock we’ve ever seen. Using it still requires you to have a decent grasp on Samuel Morse’s now nearly 200 year old encoding scheme of course, but on the bright side, this clock is sure to help keep your CW skills sharp.

For those following along at home, [WhisleyTangoHotel] provides a hand-drawn diagram to show how everything connects together in his Morse timepiece, but there’s nothing on the hardware side that’s likely to surprise the Hackaday reader. A single momentary push button represents the device’s sole user input, with the output being handled by a LED “tower” and speaker on their own respective pins on the microcontroller. Here a Adafruit Feather HUZZAH is used, but any ESP8266 would work in its place.

Of course, the advantage of using an ESP8266 board over your garden variety MCU is the Wi-Fi connectivity. This allows the clock to connect to an NTP server and get the current time before relaying it to the user. Some might think this overkill, but it’s really a critical feature; the lack of a proper RTC on the ESP means the clock would drift badly if not regularly synchronized. Assuming you’ve got a reliable Internet connection, this saves you the added cost and complexity of adding an external RTC.

[WhisleyTangoHotel] wraps up his blog post by providing his ESP8266 Arduino source code, which offers an interesting example in working not only with NTP and time zones on the ESP, but how to handle parsing strings and representing their principle characters in Morse code.

Interestingly enough, in the past we’ve seen a single LED clock that didn’t use Morse code to blink out the time, which might be a viable option as an alternate firmware for this device if you’re not in the Samuel Morse fan club.

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A Neat Pen POV Build

December 4, 2018 by Richard Baguley 7 Comments

We’ve seen a lot of persistence of vision (POV) builds on bike wheels, sticks, and many other holders, but this one puts it on something new: a pen. [Befinitiv] was looking for a new way to add some smarts to everyday devices, and the result is a neat POV display that fits over a pen. At 128 by 64 pixels, it is not high definition, but this build uses a number of interesting techniques.

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