LEGO Lunar Lander Animatronic Movie Released

March 18, 2021 by Chris Lott 4 Comments

Retired scientist [Mark Howe] spent the last couple months making an animatronic movie featuring his LEGO lunar lander in a video recreation of the Apollo 11 moon landing (also embedded below). [Mark] is not only the producer, but serves as the technical director, set designer, and cameraman as well. He designed and 3D-printed a custom special effects stage for the scene. It gives motion to the LEM using stepper motors, timing belts, pulleys, and a linear guide rod, all hidden inside a discrete upstage tower. He simulates the Lunar regolith using grout, spray adhesive, and a smattering of small rocks.

[Mark] implements the special effects sequencer in an Arduino Nano, and provides sound effects using an Adafruit audio sound board which he loaded up with sound files from the real Apollo 11 landing. Floor strip lighting is provided by an array of Neopixels, and a back-lit Earth is lowered from the fly space for one cut. He made a custom PCB motherboard to hold the Arduino, sound card and motor drivers.

The resulting production is quite impressive. This isn’t [Mark]’s first attempt to relieve the double boredom of both retirement and coronavirus isolation — back in December he produced a similar animatronic movie recreating a Saturn V launch. Thanks to [jhookie55] for the tip.

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Using MIDI To Solve A Keyboard Shortcut Problem

February 16, 2021 by Donald Papp 4 Comments

[Pete] admits that his MIDI-based slide advance alert system is definitely a niche solution to a niche problem, but it is a wonderful example of using available tools to serve a specific need. The issue was this: [Pete] is involved in numerous presentations streamed over video, and needed a simple and effective way for the Presenter to notify the Producer (the one responsible for the video streaming and camera switching) to discreetly advance slides on cue.

To most of us, this is a simple problem to solve. Provide the presenter with a USB macro keyboard to trigger the keyboard shortcuts for slide advancement, and the job’s done. But that didn’t quite cut it for [Pete]. In their situation, the Producer is managing more than just the slides as they switch between cameras, watch the chat window, and manage the video streaming itself. Triggering slide advancement via keyboard shortcuts only works if the presentation software is in focus when the buttons are pressed, which isn’t guaranteed.

[Pete’s] solution was to make a small two-button device (one button for next slide, one for previous slide) that uses MIDI to communicate with a small custom application on the producer’s machine, and doesn’t care about application focus. Pressing the slide advance button plays a distinct tone into the producer’s headphones, plus the custom application displays “Forward”, “Back”, or “Waiting” in a window, depending on the state of the Presenter’s buttons. The design is available on Instructables for anyone wanting a closer look.

[Pete] reports that it works and it’s far more discreet than saying “next slide, please” twenty or more times per presentation. You may notice from the photo that LEGO bricks play a prominent part in the device, and if you’d like to see more of that sort of thing, make sure to check out these other brick-mountable PCB designs.

Building A Continuously Variable Transmission With Lego

February 5, 2021 by Lewin Day 13 Comments

The first continuously variable transmission fitted to an automobile actually has its roots in the late 19th century, though the technology has only become popular in the last two decades or so. While a relatively complex technology in its modern automotive form, it’s still possible to illustrate the basic principles with everyone’s favourite mechanical learning toy – Lego.

The transmission as built isn’t great at high torque delivery, as the belt tends to slip on the smooth plastic of the cones. Increasing friction would help.

The build consists of a Lego motor driving the transmission’s input shaft, upon which a cone is mounted. A similar cone is mounted on the output shaft, and a rubber belt stretched between the two. With the cones mounted in opposing directions, the gear ratio can be continually varied by changing where upon the cones the belt rides. By riding on the small diameter section of the input cone, the belt correspondingly rides on the large diameter section of the output cone, leading to a slower, high torque output. By sliding the belt to the other end of the cone, the ratios are reversed, leading to high output speed with less torque.

The demonstration works somewhat differently than modern automotive models, but the basic concept is the same. It’s also limited in its torque transfer ability by the coefficient of friction of the plastic Lego parts. Despite this, it’s a quick way to illustrate the mechanisms at play, and where some of the common losses are in such a system. If you prefer your gearboxes of a more classic sequential design, we’ve seen those too, of course. Video after the break.

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Brilliant Brick Prototyping

February 3, 2021 by Kerry Scharfglass 24 Comments

Have a rusty collection of protoboards wired together that would benefit from mechanical support? Working on putting together a robot and need to attach PCBAs without drilling holes, zipping a cable tie, or globing hot glue? Add some stud holes with [James Munns]’ Brick Mount! This isn’t the first time we’ve seen an interface between everyone’s favorite Nordic building system and circuitboards, but this implementation has the elegance we’ve come to expect from [James]’ software work.

The project repository contains two things: a KiCad library with components for holes in standard patterns and sizes (1×1, 1×2, etc) and a series of protoboards made with those hole components. The protoboards feature a couple common elements; QUIIC connectors for easy chaining between them and holes in the middle or edges for easy mounting on studs. Some are intended to be carriers for Feather-format PCBAs (very convenient!) and others are primarily undifferentiated prototyping space. Of particular note is the “medium” Feather breakout seen to the left, which incorporates clever cutouts to make it easy to wires down under the board so it can be mounted flush against another board.

The thesis here is that getting custom PCBs fabricated is easier and less expensive than ever before. So easy and inexpensive that fabricating customized protoboard to use in one-off projects is cost-efficient enough to be worthwhile. Waste concerns aside this does seem like a great way to level up those temporary projects which find a more permanent home.

Steam Engine Replica From LEGO

January 25, 2021 by Bryan Cockfield 25 Comments

If engineering choices a hundred years ago had been only slightly different, we could have ended up in a world full of steam engines rather than internal combustion engines. For now, though, steam engines are limited to a few niche applications and, of course, models built by enthusiasts. This one for example is built entirely in LEGO as a scale replica of a steam engine originally produced in 1907.

The model is based on a 2500 horsepower triple-expansion four-cylinder engine that was actually in use during the first half of the 20th century. Since the model is built using nothing but LEGO (and a few rubber bands) it operates using a vacuum rather than with working steam, but the principle is essentially the same. It also includes Corliss valves, a technology from c.1850 that used rotating valves and improved steam engine efficiency dramatically for the time.

This build is an impressive recreation of the original machine, and can even run at extremely slow speeds thanks to a working valve on the top, allowing its operation to be viewed in detail. Maximum speed is about 80 rpm, very close to the original machine’s 68 rpm operational speed. If you’d prefer your steam engines to have real-world applications, though, make sure to check out this steam-powered lawnmower.

Thanks to [Hari] for the tip!

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Obstacle Climbing Rover Built With The Power Of Lego

January 23, 2021 by Danie Conradie 7 Comments

When we want to prototype a rover, we’ve developed a tendency to immediately reach for the 3D printer and Arduino or Raspberry Pi. It’s easy to forget the prototyping tool many of us grew up using: LEGO. The [Brick Experiment Channel] has not forgotten, and in the video after the break demonstrates how he used Lego Technic components to prototype an impressive little obstacle climbing robot.

The little Lego rover starts as a simple four-wheeled rover trying to climb on top of a book. Swap in a four-wheel-drive gearbox and grippy tires, and it clears the first obstacle. Add a few books to the stack causes the break-over angle to become an issue, so the rover gets an inverted-V chassis. As the obstacle height increases, batteries are moved around for better weight distribution, but the real improvement comes when an actuating middle joint is added, turning it into a wheeled inchworm. Clearing overhangs suspended beams, and gaps are all just a matter of finding the right technique.

Thanks to Lego’s modularity, all this is possible in an hour or two where a 3D printer and CAD might have stretched it into days. This robot does have the limitation of not being able to turn. Conventional car steering or Mecanum wheels are two options, but how would you do it?

The [Brick Experiment Channel] knows a thing or two about building Lego robots, even for stealing keys. Continue reading “Obstacle Climbing Rover Built With The Power Of Lego” →

DIY LEGO Record Cleaner Is Revolutionary

January 16, 2021 by Kristina Panos 31 Comments

There are many schools of thought when it comes to keeping vinyl records clean. It’s a ritual that’s nearly as important as the one that comes after it — queuing up the record and lowering the needle. We’ve seen people use everything from Windex and microfiber towels to ultrasonic cleaning machines that cost hundreds or even thousands. In the midst of building a beefier ultrasonic record cleaner and waiting for parts, [Baserolokus] looked around at all the LEGO around the house and decided to build a plastic prototype in the interim.

The idea behind ultrasonic cleaning is simple — high-frequency sound waves pumped through distilled water produce tons of tiny bubbles. These bubbles gently knock all the dirt and grime out of the grooves without using any brushes, rags, or harsh cleaners. [Baserolokus] built two pieces that hang on the edge of a washtub. On one side, a Technic motor spins the record at just under one RPM, it spins against a 3D printer wheel embedded in the other side. Check it out in action after the break.

Cleaning your vinyl is a great first step, but you might be ruining your records with a sub-par turntable. Take a deep dive with [Jenny List]’s thorough primer on the subject.

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