Hack Makes Microwave Cookies Fast And Not Terrible

March 11, 2024 by Dan Maloney 36 Comments

Making a chocolate chip cookie is easy. Making a good chocolate chip cookie is a little harder. Making a good chocolate chip cookie quickly is a pretty tall order, but if you cobble together a microwave and a conventional oven, you just might get delicious and fast to get together.

The goal of this Frankenstein-esque project is to build a vending machine that can whip up a fresh-baked chocolate chip cookie on demand and make [Chaz] wealthy beyond his wildest dreams. We’re guessing at that last part; for all we know his goal is world peace through instant cookies. We’re fine with the idea either way, and his previous work on the project resulted in a semi-automatic cookie gun to splooge the dough out in suitable dollops.

The current work is turning those into something edible, for which a microwave seems a logical choice. Experience tells us otherwise, so off to the thrift store went [Chaz], returning with a used air fryer. He ripped the guts out of a small microwave, slapped the magnetron onto the side of the air fryer, and discovered that this was officially A Bad Idea™ via a microwave leakage tester. Round 2 went the other way — adding a conventional heating element to a large microwave. That worked much better, especially after close-up video revealed the dynamics of microwave cookery and the best way to combine the two cooking modalities. The result is a contraption that makes a pretty tasty-looking two-minute cookie. World peace, here we come!

Of course there’s plenty to say about the safety of all this, much of which [Chaz] himself cops to in the video. It’s important to remember that he’s just prototyping here; we’re sure the final machine will be a little more sophisticated than a heat gun duct-taped to the side of a microwave. Those cookies aren’t going to bake themselves, though, so you’ve got to start somewhere.

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A red hot crucible is held with metal tongs above a white plaster mold. The mold is held in a bright pink silicone sleve atop a metal pan on a wooden workbench. Red cheese wax holds the sleeve to a metal funnel connected to a vacuum cleaner.

Lost Print Vacuum Casting In A Microwave

March 2, 2024 by Navarre Bartz 16 Comments

Hacks are rough around the edges by their nature, so we love it when we get updates from makers about how they’ve improved their process. [Denny] from Shake the Future has just provided an update on his microwave casting process.

Sticking metal in a microwave certainly seems like it would be a bad idea at first, but with the right equipment it can work quite nicely to develop a compact foundry. [Denny] walks us through the process start to finish in this video, including how to build the kilns, what materials to use, and how he made several different investment castings using the process. The video might be worth watching just for all the 3D printed tools he’s built to aid in the process — it’s a great example of useful 3D prints to accompany your fleet of little plastic boats.

A lot of the magic happens with a one minute on and six minutes off cycle set by a simple plug timer. This allows a more gradual ramp to burn out the PLA or resin than running the microwave at full blast which can cause some issues with the kiln, although nothing catastrophic as demonstrated. Vacuum is applied to the mold with a silicone sleeve cut from a swimming cap while pouring the molten metal into the mold to draw the metal into the cavities and reduce imperfections.

We appreciate the shout out to respirators while casting or cutting the ceramic fiber mat. Given boric acid’s effects, [PDF] you might want to use safety equipment when handling it as well or just use water as that seems like a valid option.

If you want to see where he started check out this earlier version of the microwave kiln and how he used it to make an aluminum pencil.

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Tech In Plain Sight: Microwave Ovens

September 26, 2023 by Al Williams 31 Comments

Our homes are full of technological marvels, and, as a Hackaday reader, we are betting you know the basic ideas behind a microwave oven even if you haven’t torn one apart for transformers and magnetrons. So we aren’t going to explain how the magnetron rotates water molecules to produce uniform dielectric heating. However, when we see our microwave, we think about two things: 1) this thing is one of the most dangerous things in our house and 2) what makes that little turntable flip a different direction every time you run the thing?

First, a Little History

Westinghouse Powercaster which could, among other things, toast bread in six seconds

People think that Raytheon engineer Percy Spenser, the chief of their power tube division, noticed that while working with a magnetron he found his candy bar had melted. This is, apparently, true, but Spenser wasn’t the first to notice. He was, however, the first to investigate it and legend holds that he popped popcorn and blew up an egg on a colleague’s face (this sounds like an urban legend about “egg on your face” to us). The Raytheon patent goes back to 1945.

However, cooking with radio energy was not a new idea. In 1933, Westinghouse demonstrated cooking foods with a 10 kW 60 MHz transmitter (jump to page 394). According to reports, the device could toast bread in six seconds. The same equipment could beam power and — reportedly — exposing yourself to the field caused “artificial fever” and an experience like having a cocktail, including a hangover on overindulgence. In fact, doctors would develop radiothermy to heat parts of the body locally, but we don’t suggest spending an hour in the device.

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The Device That Won WW2: A History Of The Cavity Magnetron

August 28, 2023 by Adam Fabio 55 Comments

[Curious Droid] is back with a history lesson on one of the most important inventions of the 20th century: The cavity magnetron. Forged in the fighting of World War II, the cavity magnetron was the heart of radar signals used to identify attacking German forces.

The magnetron itself was truly an international effort, with scientists from many countries providing scientific advances. The real breakthrough came with the work of [John Randall] and [Harry Boot], who produced the first working prototype of a cavity magnetron. The device was different than the patented klystron, or even earlier magnetron designs. The cavity magnetron uses physical cavities and a magnetic field to create microwave energy. The frequency is determined by the size and shape of the cavities.

While the cavity magnetron had been proven to work, England was strapped by the war effort and did not have the resources to continue the work. [Henry Tizzard] brought the last prototype to the USA where it was described as “the most valuable cargo ever brought to our shores”. The cavity magnetron went on to be used throughout the war in RADAR systems both air and sea.

Today, many military RADAR systems use klystrons or traveling wave tube amplifiers due to requirements for accurate frequency pulses. But the cavity magnetron still can be found in general and commercial aviation RADAR systems, as well as the microwave ovens we all know and love.

Check the video out after the break.

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Ku-Go: The World War II Death Ray

August 11, 2023 by Al Williams 66 Comments

Historians may note that World War II was the last great “movie war.” In those days, you could do many things that are impossible today, yet make for great movie drama. You can’t sneak a fleet of ships across the oceans anymore. Nor could you dig tunnels right under your captor’s nose. Another defining factor is that it doesn’t seem we seek out superweapons anymore.

A Churchill Bullshorn plough for clearning minefields — one of Hobart’s “Funnies”

Sure, we develop better planes, tanks, submarines, and guns. But we aren’t working on anything — that we know of — as revolutionary as a rocket, an atomic bomb, or even radar was back in the 1940s. The Germans worked on Wunderwaffe, including guided missiles, jets, suborbital rocket bombers, and a solar-powered space mirror to burn terrestrial targets. Everyone was working on a nuclear bomb, of course. The British had Hobart’s Funnies as well as less successful entries like the Panjandrum — a ten-foot rocket-driven wheel of explosives.

Death Ray

Perhaps the holy grail of all the super weapons — both realized and dreamed of was the “death ray.” Of course, Tesla claimed to have one that didn’t use rays, but particles, but no one ever successfully built one and there was debate if it would work. Tesla didn’t like the term death ray, partly because it wasn’t a ray at all, but also because it required a huge power plant and, therefore, wasn’t mobile. He envisioned it as a peacekeeping defensive weapon, rendering attacks so futile that no one would dare attempt them.

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Using An Old Satellite To See The Earth In A New Light

July 8, 2023 by Dan Maloney 6 Comments

Snooping in on satellites is getting to be quite popular, enough so that the number of people advancing the state of the art — not to mention the wealth of satellites transmitting signals in the clear — has almost made the hobby too easy. An SDR, a homebrew antenna, and some off-the-shelf software, and you too can see weather satellite images on your screen in real time.

But where’s the challenge? That seems to be the question [dereksgc] asked and answered by tapping into S-band telemetry from an obsolete satellite. Most satellite hunters focus on downlinks in the L-band or even the VHF portion of the spectrum, which are within easy reach of most RTL-SDR dongles. However, the Coriolis satellite, which was launched in 2003, has a downlink firmly in the S-band, which at 2.2-GHz puts it just outside the high end of an RTL-SDR. To work around this, [dereksgc] bought a knock-off HackRF SDR and couple it with a wideband low-noise amplifier (LNA) of his own design. The dish antenna is also homebrewed from a used 1.8-m dish and a custom helical antenna for the right-hand circular polarized downlink signal.

As the video below shows, receiving downlink signals from Coriolis with the rig wasn’t all that difficult. Even with manually steering the dish, [dereksgc] was able to record a couple of decent passes with SDR#. Making sense of the data from WINDSAT, a passive microwave polarimetric radiometer that’s the main instrument that’s still working on the satellite, was another matter. Decoded with SatDump and massaged with Gimp, the microwave images of Europe are at least recognizable, mostly due to Italy’s distinctive shape.

Despite the distortion, seeing the planet’s surface via the microwaves emitted by water vapor is still pretty cool. If more traditional weather satellite images are what you’re looking for, those are pretty cool too.

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The Cheap And Available Microwave Playground

April 28, 2023 by Jenny List 11 Comments

There’s something of a mystique about RF construction at the higher frequencies, it’s seen as a Black Art only practiced by elite wizards. In fact, UHF and microwave RF circuitry is surprisingly simple and easy to understand, and given the ready availability of low-noise block downconverters (LNBs) for satellite TV reception there’s even a handy source of devices to experiment on. It’s a subject on which [Polprog] has brought together a handy guide.

A modern LNB has some logic for selecting one of a pair of local oscillators and to use vertical or horizontal polarization, but remains otherwise a very simple device. There’s an oscillator, a mixer, and an RF amplifier, each of which uses microwave transistors that can with a little care be repurposed. The page demonstrates a simple transmitter, but it’s possible to create more powerful devices by using the amplifier stage “in reverse”.

Meanwhile the oscillator can be moved by loading the dielectric resonators with PVC sleeving, and the stripline filters can even be modified with a fine eye for soldering and some thin wire. Keep an eye out in thrift stores and yard sales for old satellite dishes, and you can give it a go yourself. It’s a modern equivalent of the UHF tuner hacking enjoyed by a previous generation.