That’s A Lot Of Building Systems

March 8, 2024 by Navarre Bartz 9 Comments

The only thing makers like more than building things is making systems to build things. [Eric Hunting] has compiled a list of these modular building systems.

You’ve certainly heard of LEGO, grid beam, and 80/20, but what about Troxes or Clickaloo? The 70 page document has a helpful index at the beginning arranged in families of similar systems followed by information about each and some helpful links.

As the well-known XKCD comic likes to point out, the issue with standards is that they tend to proliferate instead of getting adopted, so this might be a good list to check before you start to implement your brilliant spin on modular construction. It’s possible the right system is already waiting for you.

The list certainly isn’t exhaustive, but it’s a good place to start. If you do have the modular building system that will solve all the world’s problems though, by all means, send it to the tipsline!

Building Robots With A 20×20 Grid

February 5, 2024 by Danie Conradie 15 Comments

On autonomous robots, the most difficult challenges usually lie in the software and electronic realms, but the mechanics can also be very time consuming. To help address this challenge, [Nikodem Bartnik] is working on the Open Robotic Platform (ORP), a modular robotics chassis system designed to make prototyping as easy and affordable as possible. Video after the break.

The ORP is governed by a set of design rules to maintain interchangeability. Most of the design rules are very open, but the cornerstone of ORP is its standardized mounting plates featuring a 20 mm grid pattern of 3.5 mm mounting holes. These plates can be stacked using connecting rods, creating a versatile foundation upon which various components can be mounted.

[Nikodem] is on a mission to create and collect an entire library of these modular components. From custom 3D-printed holders that accommodate sensors, motors, wheels and dev boards to homemade PCBs that snap directly onto the chassis, everything to get your robot rolling as soon as possible. While manufacturing methods and materials are not limited, 3D printing and laser cutting will likely be the most popular manufacturing technologies for making your own parts.

Continue reading “Building Robots With A 20×20 Grid” →

Dispense 60 Bolts In 2.3 Seconds

March 21, 2023 by Michael Shaub 26 Comments

We’ve covered a number of projects that assist makers who need to fill orders for their small businesses, or kitting. [Helmke] has sorted thousands of pieces of hardware that they include with 3D printed parts sold online. They have been developing an alternative, a modular system for sorting and packaging specific quantities of parts.

After the break, check out the latest video from their small but growing channel for a very clear walk-through of the counting system they’ve been iterating on. The 2nd video in the series explores solenoids, Geneva drives, and ultimately a sprocket to dispense a variable number of bolts from the sorting machine. The approach gives consistent results, easily to vary quantities, and is fast! These videos are also rich with lots of small details you might want to explore on your own like magnetic part feeding, discussions of different sensors for detecting and counting parts, 3D printed gear box designs, and we love the use of stackable crates for project enclosures.

We hope to see more videos from [Helmke] in the series as the project matures for deeper dives into the existing mechanisms and new features they develop next. Hungry for more? We’ve brought you everything from cutting and stripping wire, to SMD tape, to resistors, to laser-cut parts. Continue reading “Dispense 60 Bolts In 2.3 Seconds” →

OpenStructures Is A Modular Building System For The RepRap Age

February 21, 2023 by Navarre Bartz 24 Comments

Modular construction toys like LEGO and Meccano are great for prototyping, but they aren’t so great for large builds. OpenStructures promises to be a modular building system for projects large and small.

Originally conceived in 2007 by [Thomas Lommée], OpenStructures is a modern, more robust reinterpretation of Grid Beam, which was itself a reinterpretation of the earlier Living Structures. By using a common standard (PDF), parts can be reused project after project as they would with LEGO, meaning you can spend more time building and less time cutting or figuring out joints. OpenStructures parts need connection points, part diameters, or part dimensions at multiples of 20 mm to be compatible. To fulfill the spirit of the project, parts should be designed for disassembly, use recyclable materials when possible, and be Open Source.

The system seems like a great starting point for prototyping furniture or other large builds more quickly than building everything on a case-by-case basis. By including diameters for round objects as well as square and rectangular profiles, OpenStructures is a more flexible (and aesthetically pleasing?) option than Grid Beam.

A couple more options for furniture-scale modular construction are these big LEGO bricks or copper pipe.

(via Low Tech Magazine)

Future Brings CPU Modules, And The Future Is Now

September 14, 2022 by Arya Voronova 36 Comments

Modularity is a fun topic for us. There’s something satisfying about seeing a complex system split into parts and these parts made replaceable. We often want some parts of our devices swapped, after all – for repair or upgrade purposes, and often, it’s just fun to scour eBay for laptop parts, equipping your Thinkpad with the combination of parts that fits you best. Having always been fascinated by modularity, I believe that hackers deserve to know what’s been happening on the CPU module front over the past decade.

A Youtube thumbnail showing a Thinpad in the background with "Not Garbage" written over its keyboard, and one more keyboard overlaid onto the picture with "garbage" written on that one. — This “swap your Thinkpad keyboard” video thumbnail captures a modularity-enabled sentiment many can relate to.

We’ve gotten used to swapping components in desktop PCs, given their unparalleled modularity, and it’s big news when someone tries to split a yet-monolithic concept like a phone or a laptop into modules. Sometimes, the CPU itself is put into a module. From the grandiose idea of Project Ara, to Intel’s Compute Card, to Framework laptop’s standardized motherboards, companies have been trying to capitalize on what CPU module standardization can bring them.

There’s some hobbyist-driven and hobbyist-friendly modular standards, too – the kind you can already use to wrangle a powerful layout-demanding CPU and RAM combo and place it on your simple self-designed board. I’d like to tell you about a few notable modular CPU concepts – their ideas, complexities, constraints and stories. As you work on that one ambitious project of yours – you know, the one, – it’s likely you will benefit a lot from such a standard. Or, perhaps, you’ll find it necessary to design the next standard for others to use – after all, we all know there’s never too few standards! Continue reading “Future Brings CPU Modules, And The Future Is Now” →

A Z80 CPU board built on a piece of prototype board with an edge connector

Designed From Scratch And Fully Handmade: The Modular Coleman Z80 Computer

March 25, 2022 by Robin Kearey 34 Comments

While the phrase “I built my own computer” might sound impressive to the uninitiated, anyone with an interest in modern computer hardware knows that there’s really not much to it: buy a case, a motherboard with a CPU, some RAM and peripherals, and you’re pretty much there. What’s way more impressive is designing a complete computer system from the ground up, as [Joshua Coleman] just did when he built the Coleman Z80.

And when we say “from the ground up”, we mean it: everything down to the system bus was hand-drawn by [Joshua] himself. It does share something with modern PCs though: a strictly modular design. There’s a Z80 CPU board, a ROM and RAM board, and even two modules that you could describe as a video card and a sound card. All of these are built on prototyping boards with a 40-pin edge connector and hooked up to a single backplane carrying the main system bus.

Designed as an experimentation platform, the Coleman Z80 has many features that enable testing and debugging, such as an adjustable clock generator and a few beautiful vintage LED displays that show the status of the main bus. Input and output are mainly through a serial link and a 16×2 LCD, but [Joshua] is already planning a keyboard interface and composite video output to give it that proper 1980s home computer vibe. The software is currently limited to a ROM monitor that enables basic I/O commands, but with 256 KB of RAM there’s plenty of potential for writing useful software.

Just as impressive as the design itself is the fact that this was [Joshua]’s first electronic design project; we’ve certainly seen worse first projects! Over the years we’ve featured several cool homebrew Z80 computers, such as a super-minimalistic board, a modular system based on the powerful eZ80, and this cute little one that fits inside an Altoids tin.

Continue reading “Designed From Scratch And Fully Handmade: The Modular Coleman Z80 Computer” →

Modular Pockit Computer Is More Than Meets The Eye

March 12, 2022 by Ryan Flowers 38 Comments

“Modular” and “Computer” have historically been on the opposite ends of a rather awkward spectrum. One could argue that a hobbyist grade PC is modular, but only to a point. Re-configuring it on the fly is not readily possible. Modular laptops are slowly happening, but what about handheld devices, where our needs might change on a regular basis?

Enter the Pockit: a fully modular IoT/edge computing device that can be reconfigured on the fly without having to reprogram it. Don’t browse away from this page without watching the demonstration video below the break. It just might be the “mother of all demos” for the current decade.

A modular base provides basic computing power in the form of a Raspberry Pi, like many other projects. The base has twelve magnetic connectors, each with twenty I/O and power pins. When a module is added, the operating system detects the new module and loads an appropriate program on the fly. When more modules are loaded, it automatically configures itself so that all modules have a purpose. This allows the Pockit to be an integrated IoT device, an edge computing powerhouse, a desktop computer, a Blackberry-esque handheld, or a touch screen tablet, and so many more things.

For example, if a camera is added, it displays an image on a screen — if there’s a screen. If a button is added, it automatically takes a picture when the button is pressed. If you want the camera to be motion activated, just add a motion sensor. Done. External devices can be controlled with relays and home automation integrates almost seamlessly.

There are a great number of features that we’re glossing over for the sake of getting to the point: Go watch the video and when you’re done, perhaps you’ll be as astonished as we are. We’ve expressed our love of modular hardware like the Pockit in the past, and after watching this demo, we can only hope that this is what the future of computing and electronics looks like!

Continue reading “Modular Pockit Computer Is More Than Meets The Eye” →