Linear Track Makes Plasma Cuts Neat And Simple

June 22, 2018 by Dan Maloney 4 Comments

No microcontroller, no display, and not even an LED in sight. That’s how [Made in Poland] decided to roll with this motorized linear plasma cutter, and despite the simplicity it really gets the job done when there’s metal to be cut.

Plasma cutting makes slicing and dicing heavy stock a quick job, but it’s easy to go off course with the torch or to vary the speed and end up with a poor edge. This tool takes the shakes out of the equation with a completely homebrew linear slide fabricated from square tubing. A carriage to hold the plasma cutter torch moves on a length of threaded rod chucked into the remains of an old cordless drill. The original clutch of the drill removes the need for limit switches when the carriage hits either end of the slide, which we thought was a great touch. Simple speed and direction controls are provided, as is a connection in parallel with the torch’s trigger. One nice feature of the carriage is the ability to swivel the torch at an angle, making V-groove welds in thick stock a snap. No need for a complicated bed with sacrificial supports and a water bath, either — just hang the stock over the edge of a table and let the sparks fall where they may.

Simple is better sometimes, but a CNC plasma table may still be your heart’s desire. We understand.

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This Art Project’s Video Is Not A Time-Lapse

March 4, 2017 by Donald Papp 31 Comments

Artist Pe Lang uses linear polarization filters to create an unusual effect in his piece polarization | nº 1. The piece consists of a large number of discs made from polarizing film that partially overlap each other at the edges. Motors turn these discs slowly, and in the process the overlapping portions go from clear to opaque black and back again.

The disc rotation speed may be low but the individual transitions occur quite abruptly. Seeing a large number of the individual discs transitioning in a chaotic pattern — but at a steady rate — is a strange visual effect. About 30 seconds into the video there is a close up, and you can see for yourself that the motors and discs are all moving at a constant rate. Even so, it’s hard to shake the feeling of that one is watching a time-lapse. See for yourself in the video, embedded below.

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Super-small Robotic Joints Don’t Exist? They Do Now!

September 12, 2016 by Donald Papp 11 Comments

[Tim] needed very small, motorized joints for a robot. Unable to find anything to fit the bill, he designed his own tiny, robotic joints. Not only are these articulated and motorized, they are designed to be independent – each containing their own driver and microcontroller.

6mm geared motor next to LEGO [Source: Pololu]

None of the photos or video really give a good sense of just how small [Tim]’s design is. The motor (purple in the 3D render above, and pictured to the left) is a sub-micro planetary geared motor with a D shaped shaft. It is 6mm in diameter and 19mm long. One of these motors is almost entirely encapsulated within the screw it drives (green), forming a type of worm gear. As the motor turns the screw, a threaded ring moves up or down – which in turn moves the articulated shaft attached to the joint. A video is embedded below that shows the joint in action.

[Tim] originally tried 3D printing the pieces on his Lulzbot but it wasn’t up to the task. He’s currently using a Form 2 with white resin, which is able to make the tiny pieces just the way he needs them.

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Motorized Binocular Chair Has You Stargazing In Comfort

January 10, 2013 by Mike Szczys 30 Comments

motorized-binocular-chair-for-stargazing-in-comfort

It seems like something out of The Red Green Show but this motorized stargazing chair is a serious piece of astronomical hardware. It has a shelf that places a set of high-power binoculars directly in the user’s line of sight. The elevation is easy to adjust. And a power drill lets you take the whole thing for a spin.

The base has been outfitted with cogs and a chain from an old bicycle. The gear reduction lets a power drill rotate the platform. This worked well enough but [Gary] found that making fine adjustments was rather difficult and more often than not he ended up moving the binoculars to avoid overshooting when adjusting the platform with the drill. Luckily he didn’t give up on the idea. On the eighth and final page of his build log he refines the rotating setup with the help of an ice cream maker. It’s gear box is used as a speed reducer so that a very slow drill speed results in an extremely small heading correction. Now he can view the stars in peace, freed from frustration by a well-refined hack.

Motorized Wheelchair Built From LEGO Pieces

September 26, 2012 by Mike Szczys 18 Comments

You’re certainly not going to sneak up on anyone if using this LEGO motorized wheelchair. The high-pitched whine of all those tiny motors sounds like an army of robotic mosquitoes out for blood.

Six of the LEGO Mindstorm bricks are used to drive the motors, with a seventh acting as the master. It’s not pictured above, but there is a joystick on the right hand side which allows the rider to navigate. The master brick monitors the four sensors on that joystick. It then uses a pair of motors to actuate switches monitored by the slave bricks. Each slave has one switch for forward, and another for backward and drives two motors. To get around problems with angular velocities dues to turning, all of the wheels are multidirectional.

The plan is to add Bluetooth control in the near future. The master/slave setup should make that relatively easy as it only affects one of the bricks. The idea is to facilitate Android control to the chair like we’ve seen in other Mindstorm builds.

Don’t miss the demo embedded after the break.

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Super Angry Birds Is A Physical Controller For The Game

August 12, 2012 by Mike Szczys 8 Comments

This role reversal is quite entertaining. While the game Angry Birds is a virtual realization of knocking over stuff with a sling-shot, Super Angry Birds adds a physical control element back to the virtual game. It’s silly, but well-executed. The main controller takes advantage a part which we don’t see used very often. It’s a motorized linear actuator which would most often be seen on a high-end audio console.

Check out the video after the break to see the controller in action. The linear encoder is used to simulate pulling the rubber sling shot back. It uses the motorized feature to spring back in place, but we’re not sure whether or not the motor also provides resistance during the pull. The laser cut case also includes a companion in the form of a TNT trigger box al-a Wile E Coyote.

If this isn’t real enough for you perhaps this slingshot controller will suffice.

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Motorized Camera Rig Makes Panoramic Shooting Simple

July 24, 2012 by Mike Nathan 10 Comments

diy-panorama-rig

Where some people might see a pile of junk, Hackaday reader and budget-conscious photo nut [FantomFotographer] sees inspiration. He was in search of a rig that would help him take better panoramic photos and found all that he needed to build one right around him.

He had an old tripod kicking around, which serves as the base for rig. At the top sits a pair of servos [FantomFotographer] attached to the tripod with some scrap wood, screws, and glue. The servos are driven by an Arduino Nano, which sits comfortably in a plastic enclosure he scavenged from trash heap. He uses an IR receiver to control the whole thing, which allows him to not only change shooting angles, but camera settings as well.

While it might sound like all is well with his upcycled camera rig, [FantomFotographer] says that like every project, there is some room for improvement. He’s keeping the source code under wraps at the moment, but once he gets everything working to his liking, he says that he’ll release it.

In the meantime, be sure to check out the cool panoramas he has put together.