Buyer Beware: Cheap Power Strips Hold Hidden Horrors

We’ve got a love-hate relationship with discount tool outlet Harbor Freight: we hate that we love it so much. Apparently, [James Clough] is of much the same opinion, at least now that he’s looked into the quality of their outlet strips and found it somewhat wanting.

The outlet strips in question are Harbor Freight’s four-foot-long, twelve-outlet strips, three of which are visible from where this is being written. [James] has a bunch of them too, but when he noticed an intermittent ground connection while using an outlet tester, he channeled his inner [Big Clive] and tore one of the $20 strips to bits. The problem appears to be poor quality of the contacts within each outlet, which don’t have enough spring pre-load to maintain connection with the ground pin on the plug when it’s wiggled around. Actually, the contacts for the hot and neutral don’t look all that trustworthy either, and the wiring between the outlets is pretty sketchy too. The video below shows the horrors within.

What’s to be done about this state of affairs? That’s up to you, of course. We performed the same test on all our outlets and the ground connections all seemed solid. So maybe [James] just got a bad batch, but he’s still in the market for better-quality strips. That’s going to cost him, though, since similar strips with better outlets are about four times the price of the Harbor Freight units. We did find a similar strip at Home Depot for about twice the price of the HF units, but we can’t vouch for the quality. As always, caveat emptor.

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Give The Clapper A Hand

While “The Clapper” probably first conjures images of low-budget commercials, it was still a useful way to remotely switch lights and other things around the house. But if the lights you want to switch weren’t plugged into the wall, like a ceiling fan, for example, The Clapper was not going to help you. To add some functionality to this infamous device, [Robin] built one from scratch that has all the extra features built in that you could ever want.

First, the new Clapper attaches to the light switch directly, favoring mechanical action of the switch itself rather than an electromechanical relay which requires wiring. With this setup, it would be easy to install even if you rent an apartment and can’t do things like rewire outlets and it has the advantage of being able to switch any device, even if it doesn’t plug into the wall. There’s also a built-in microphone to listen for claps, but since it’s open-source you could program it to actuate the switch when it hears any sound. It also includes the ability to be wired in to a home automation system as well.

If the reason you’ve stayed out of the home automation game is that you live in a rental and can’t make the necessary modifications to your home, [Robin]’s Clapper might be just the thing you need to finally automate your living space. All the files are available on the project site, including the 3D printing plans and the project code. Once you get started in home automation, though, there’s a lot more you can do with it.

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Smart Plugs Don’t Save You Energy, But Don’t Consume Much Either

Amazon Alexa, Google Home, and just about every electronic device manufacturer are jumping on the bandwagon of connected devices. They promise us the ability to turn on our toaster from another room, unlock our doors just by shouting at them from outside, and change the channel on our TV through perfectly enunciating a sentence instead of mashing the buttons on our remotes like chumps. And yet, despite all this new-fangled finger-less control, there is an unanswered question: does this technology save us energy in the long run?

For years we’ve been hearing about vampire power and all the devices in our home that sit in standby, waiting for their masters to turn them on, quietly burning power to listen for that signal to wake. Fortunately the One Watt Initiative and general awareness and design for energy savings has cut out a lot of this phantom load. So how does the smart home, which essentially adds a bunch of connected vampires to our base load, end up saving money in the long run? And is it better than other alternatives or just good habits? I put these questions to the test with today’s smart power strips and controllable outlets.

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The Electrical Outlet And How It Got That Way

Right now, if you happen to be in Noth America, chances are pretty good that there’s at least one little face staring at you. Look around and you’ll spy it, probably about 15 inches up from the floor on a nearby wall. It’s the ubiquitous wall outlet, with three holes arranged in a way that can’t help but stimulate the facial recognition firmware of our mammalian brain.

No matter where you go you’ll find those outlets and similar ones, all engineered for specific tasks. But why do they look the way they do? And what’s going on electrically and mechanically behind that familiar plastic face? It’s a topic we’ve touched on before with Jenny List’s take on international mains standards. Now it’s time to take a look inside the common North American wall socket, and how it got that way.

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Smart Outlet Cover Offers Lessons On Going From Project To Product

Going from idea to one-off widget is one thing; engineering the widget into a marketable product is quite another. So sometimes it’s instructive to take an in-depth look at a project that was designed from the get-go to be a consumer product, like this power indicating wall outlet cover plate. The fact that it’s a pretty cool project helps too.

Although [Vitaliy] has been working on this project for a while, he only recently tipped us off to it, and we’re glad he did because there’s a lot to learn here. His goal was to build a replacement cover for a standard North American power outlet that indicates how much power is being used by whatever is plugged into it. He set constraints that included having everything fit into the familiar outlet cover form factor, as well as to not require any modification to the existing outlet or rewiring, so that a consumer can just remove the old cover and put on the new one. Given the extremely limited space inside an outlet cover, these were significant challenges, but [Vitaliy] found a way. Current is sensed with two inductors positioned to sense magnetic flux within the outlet, amplified by a differential amp, and power use is calculated by an ATmega328 for display on 10 LEDs. Power for the electronics is tapped right from the outlet wiring terminals by spring clips, and everything fits neatly inside the cover.

It’s a great design, but not without issues. We look forward to seeing [Vitaliy] tackle those problems and bring this to market. For more on what it takes to turn a project into a product, check out our own [Lewin Day]’s story of bringing a guitar effects pedal to market.

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Finding ESP8266 Inside Big-Box Store IoT Plugs

When we buy new shiny toys, we usually open them up to at least have a look. [Scott Gibson] does the same, apparently. He found an ESP8266 module inside the EcoPlug brand WiFi-controlled wall switches.

The original device was intended to be controlled by a (crappy) app. He sniffed the UDP packets enough to send the on-off signals to an unmodified device, but where’s the fun in that? [Scott] gave it an upgrade by replacing the ESP8266’s firmware with his own and now he’s got a much more capable remote switch, one that speaks MQTT like the rest of his home automation system.

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Cheap WiFi Outlets Reflashed; Found To Use ESP8266

There’s a bunch of simple WiFi-enabled outlets on the market today, and all of these blister-pack goodies seem to have something in common – crappy software. At least from the hacker’s point of view; there always seems to be something that you want to do that the app just doesn’t support. Stuck in this position, [scootermcgoober] did the smart thing and reflashed his cheap IoT outlets.

Although [scooter]’s video is very recent, and he says he got his plugs at Home Depot, we were unable to find them listed for sale at any store near us. Walmart lists the same device for a paltry $15, though, so the price is right for repeating his experiment. The video after the break shows his teardown, which locates all the major components, including a mystery module that was revealed to be an ESP8266 upon decapping. Pins were traced, leads were tacked to his serial-to-USB adapter, and soon new firmware was flashing. [scooter]’s new app is simple, but there’s plenty of room for improvement once you’ve got the keys. All the code is up on GitHub.

WiFi outlets like this and the WeMo have proved to be fertile ground for hacking. Of course, if you’re not into the whole blister-pack thing, you could always roll your own WiFi outlet.

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