A Different Use For Microwave Oven: Melting Aluminum

June 27, 2018 by Steven Dufresne 16 Comments

Microwave ovens are a treasure trove of useful parts: transformers, an HV capacitor, a piezo speaker, and a high torque motor, to name just a few. In a new twist, [Rulof Maker] strips all that out and uses just the metal case to make a furnace for melting aluminum, copper and bronze.

His heat source is a quartet of 110 volt, 450 watt quartz heating elements which he mounts inside in the back. To reduce heat loss, he lines the walls with ceramic fiber insulation. Unfortunately, that includes covering the inside of the window, so there’s no pressing your nose against the glass while you watch the aluminum pieces turn to liquid. If you’re going to try making one of these yourself then you may want to consider adding a fuse.

It does the job though. In around nine minutes he melts enough scrap aluminum in a stainless steel bowl to pour into a mold for a test piece. But don’t take our word for it, see for yourself in the video below.

If want more information on what useful parts are inside then check out this primer. Or you can leave the parts in and use the oven as is for melting lead, but keep a fire extinguisher handy.

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Reflowduino: Put That Toaster Oven To Good Use

May 15, 2018 by Ben James 9 Comments

There are few scenes in life more moving than the moment the solder paste melts as the component slides smoothly into place. We’re willing to bet the only reason you don’t have a reflow oven is the cost. Why wouldn’t you want one? Fortunately, the vastly cheaper DIY route has become a whole lot easier since the birth of the Reflowduino – an open source controller for reflow ovens.

This Hackaday Prize entry by [Timothy Woo] provides a super quick way to create your own reflow setup, using any cheap means of heating you have lying around. [Tim] uses a toaster oven he paid $21 for, but anything with a suitable thermal mass will do. The hardware of the Reflowduino is all open source and has been very well documented – both on the main hackaday.io page and over on the project’s GitHub.

The board itself is built around the ATMega32u4 and sports an integrated MAX31855 thermocouple interface (for the all-important PID control), LiPo battery charging, a buzzer for alerting you when input is needed, and Bluetooth. Why Bluetooth? An Android app has been developed for easy control of the Reflowduino, and will even graph the temperature profile.

When it comes to controlling the toaster oven/miscellaneous heat source, a “sidekick” board is available, with a solid state relay hooked up to a mains plug. This makes it a breeze to setup any mains appliance for Arduino control.

We actually covered the Reflowduino last year, but since then [Tim] has also created the Reflowduino32 – a backpack for the DOIT ESP32 dev board. There’s also an Indiegogo campaign now, and some new software as well.

If a toaster oven still doesn’t feel hacky enough for you, we’ve got reflowing with hair straighteners, and even car headlights.

Kids Kitchen That Says BEEP

January 30, 2018 by Lewin Day 11 Comments

Children have always liked to learn by copying the adults around them, and thus have always desired toys that emulate the tools which their older forebears use on a daily basis. [rhoalt]’s daughter wished for an oven to play with, so a trip to IKEA was in order to get started.

The build begins with the IKEA Duktig, a beautiful fun-sized oven. [rhoalt] then breaks out the hacker staple foods of 7-segment displays, swanky backlit buttons and an Arduino Nano. Through some careful handiwork, the wooden panels that make up the toy oven are drilled and routed out to fit the components.

The electronics are all used to create an oven with a digital timer, and the final effect achieved is rather nice. The glowy buttons can be used to set and reset the timer, while an LED strip inside lights up to simulate cooking. [rhoalt] shares all the construction details along with some parent-friendly tips, like taping over the buzzer to reduce the volume, and ensuring the timer is limited to 10 minutes to avoid any late-night surprises.

It’s a tidy project with a strong sense of fun, and the presentation is top-notch. Even we older, jaded hackers light up for a good glowy-buttoned project, so we’re sure [rhoalt]’s daughter loves her new toy. For more toy oven action, check out this Easy Bake converted to USB. Video after the break.

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Nexus 5X Phone Resurrected By The Oven

February 11, 2017 by Elliot Williams 67 Comments

Warranty shmarranty — toss the phone in the oven! There’s apparently a problem with the assembly of the Nexus 5X smartphones, and it looks like it is due to faulty BGA chip soldering. LG USA has had enough problems with the phone that they may not even have enough parts or new units to fix it, so they’re offering a refund. But we all know how it is to get attached to a device, right?

So [Alex] disassembled his beloved phone, pulled out the board in question, and gave it the XBox Red Ring Of Death treatment. He placed the board on some insulating aluminum foil, and baked it for six and a half minutes. Season with lemon and pepper, and serve! We’re honestly surprised that sticking the affected board into the oven at 195° C / 390° F for a few minutes would work at all. Isn’t that a low temperature for soldering, especially with a lead-free mix? Could it have been a problem with humidity after all? Continue reading “Nexus 5X Phone Resurrected By The Oven” →

Insanely Hot Oven Makes Pizza In 45 Seconds: Avidan Ross On Food Hacking

December 5, 2016 by Elliot Williams 30 Comments

In the future, nobody will have to cook for themselves: the robots will take care of it all for us. And fast! At least if folks like [Avidan Ross] have their way. He gave a talk on his 45-second pizza robot, and other DIY food automations, at the 2016 Hackaday SuperConference, and you’re invited to pretend that you were there by watching this video.

Why would you want to build machines to build food? It’s a serious challenge, and there’s always going to be room to improve and new frontiers to cross. There’s immediate feedback: [Avidan] gets to taste and tweak in a quick feedback cycle. And finally, everybody eats, so it’s not hard to find “test subjects” for his work.

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Foundry From Scrapped Oven For Cheap, Clean Castings

December 3, 2016 by Dan Maloney 33 Comments

Home-built foundries are a popular project, and with good reason. Being able to melt and cast metal is a powerful tool, even if it’s “only” aluminum. But the standard fossil-fuel fired foundries that most people build are not without their problems, which is where this quick and clean single-use foundry comes into play.

The typical home foundry for aluminum is basically a refractory container of some kind that can take the heat of a forced-air charcoal or coal fire. But as [Turbo Conquering Mega Eagle] points out, such fuels can lead to carbon contamination of the molten aluminum and imperfections when the metal is cast. With a junked electric range, [Turbo Conquering Mega Eagle] fabricates a foundry that avoids the issue in an incredibly dangerous way. The oven’s heating element is wrapped around an old stainless saucepan, fiberglass bats from the stove insulate the ad hoc crucible, and the range’s power cord is attached directly to the heating element. The video below shows that it does indeed melt aluminum, which is used to sand cast a fairly intricate part.

We can’t see getting more than one use out of this setup, though, so it’s only as sustainable as the number of ranges you can round up. But it’s worth keeping in mind for one-off jobs. For a more permanent installation, check out this portable propane-powered foundry. And to see what you can make with one, check out this engine breather cast from beer cans.

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REFLOW CHÂTEAU

February 2, 2015 by Brian Benchoff 29 Comments

[Will] had a few reasons for turning a toaster oven into a reflow oven – he needed a project for an ECE lab, the lab’s current reflow oven was terrible, and the man is trying to keep [Will] down by not allowing toaster ovens in dorm rooms. What was born out of necessity actually turned into a great project – a reflow oven with touchscreen controls.

The toaster oven used for this build is a model [Will] picked up at Sears. It’s actually pretty unique, advertised as a ‘digital toaster’. This isn’t marketing speak – there’s actually a thermistor in there, and the stock toaster is closed loop. After disassembling the toaster and getting rid of the guts, [Will] whipped up a PCB for a Teensy 3.1 and the Adafruit capacative touch shield.

With the Teensy and touch screen, [Will] came up with an interface that looks ten times better than anything you would find on a Chinese auction site. It’s a great build, and since it’s kept in the electronics lab, will certainly see a lot of use.