Reverse Engineering The Philips PM5139

The Philips PM5139 is not famous. It won no great victories on the battlefield, nor was instrumental in changing the political landscape. It was just a useful function generator that you might find on a workbench somewhere, doing its job quietly and relatively accurately. [doctormord] has been doing the work to reverse engineer this humble piece of hardware.

The PM5139 is poorly documented; the only existing service manual out there is for the PM5138A, a less-capable sister model. Hence, there was some value in reverse engineering the device to understand it better. Work started with two EPROM dumps capturing what Philips put in the box all the way back in the early 1990s. From there, the code was examined and tinkered with until [doctormord] felt confident to modify it and improve upon what was already there. This was achieved with the aid of an 8051 emulator that could run the code to make it obvious what was going on. The result was a custom “V2.0” firmware that adds six arbitrary waveforms to the function generator and the ability to play simple music, amongst other tweaks.

We love to see old hardware given new functionality, even decades down the line, and we love some good reverse engineering, too. Video after the break.

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The Organ That Forgot To Use Transistors

When we think of 1960s synthesizers it’s usual to imagine instruments with vast arrays of controls and patch cables for configuring their many filters, oscillators, and other parameters. They created the templates for much of what we know today as electronic music.

In all the rush to look at full-blown synths though, it’s easy to forget their more mundane cousin, the electric organ. These instruments graced many a ’60s suburban home or church hall, and [Emma Repairs] has an interesting one. It’s a Philips Philicordia, and it’s sent us here at Hackaday down one of those rabbit holes when we should really be writing.

The instrument is a relatively straightforward single voice electric organ on the outside, but under the hood it’s a different matter. In an age when the transistor was revolutionizing electronic music, the folks in Eindhoven designed this one using tubes. There are a set of conventional enough tubes performing the role of amplifiers and oscillators, but the real party piece of this unit is the array of neon tube dividers. A neon bulb can be used as a switching element, and in those days when affordable digital logic chips were several years away, it made sense to use them in digital circuits.

The inside of the Philicordia is a feast of vintage Philips parts that will be instantly familiar to anyone who’s worked on Western European electronics of this era. The exterior design of the instrument screams understated early-1960s cool, and after she’s introduced it you can hear her playing it in the video below. Further down that rabbit hole we found that one of these instruments provided the distinctive organ sound on Chris Montez’s 1962 hit Let’s Dance, so they weren’t all uncool.

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Philips Kid’s Kit Revisited

[Anthony Francis-Jones], like us, has a soft spot for the educational electronic kits from days gone by. In a recent video you can see below, he shows the insides of a Philips EE08 two-transistor radio kit. This is the same kit he built a few months ago (see the second video, below).

Electronics sure look different these days. No surface mount here or even printed circuit boards. The kit had paper cards to guide the construction since the kit could be made into different circuits.

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Modifying Lights For DIY Ambiance

The ESP32 and ESP8266 spread like wildfire a few years ago due to their small form factor, low price, and wireless capability. They didn’t just take over the DIY scene, though. Plenty of mass market products began to incorporate these tiny chips as well, which means that there are some interesting pre-made devices around that are ripe for modification. In this case, using an off-brand smart light bulb as a base for an semi-proprietary lighting setup.

The lighting in this build is a generic RGB light bulb with the ability to control its color over Wi-Fi. Since it has an ESP8266 chip in it, it can be made to work with Philips Hue lights with some minor modifications, allowing a much wider range of control than otherwise available. For this one, [Vadim] needed to pry open the bulb case to access the chip, then solder wires to it for reprogramming. It needed power during this step which meant plugging the resulting mess of wires back into a lamp socket, but after this step the new programming allows the bulb to be reprogrammed remotely.

After that step is complete, though, the generic bulb is ready for its inclusion into a Hue lighting system. In this case, [Vadim] is using diyHue, a Hue emulator that allows control of the bulbs without needing to use any cloud services, running on a BeagleBone. It’s a fairly comprehensive way of adding many different types and brands of bulbs to one system, and avoids any subscription models or the use of a cloud service, which is always something we can get behind.

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Retrotechtacular: Philips Factory Tour, Circa 1930s

If you’ve got a half-hour or so to spare, you could do worse than this video trip through a Philips factory in the 1930s.

The film is presented without narration, but from the Dutch title cards and the fact that it’s Philips, we gather that this factory of gigantic proportions was somewhere in the Netherlands. In any case, it looks like something right out of [Fritz Lang]’s Metropolis and turned the rawest of materials into finished consumer products.

Much of the film focuses on the making of vacuum tubes; the sheer physicality of the job is what really stands out here. The upper body strength that the glassblowers had to have boggles the mind. Check out the chops — and the soon-to-be very unfashionable mustache — on the glassblower at the 12:00 mark. And it wasn’t just the gents who had mad skills — the fine motor control needed for the delicate assembly of the innards of the tubes, which seems to be mostly staffed by women, is just as impressive. We were also surprised by the amount these manual crafts were assisted by automated systems.

Especially interesting is the section where they build the luidspreker. Without narration or captions, it’s a little hard to tell what’s going on, but it appears that they used an enormous press to form chips of Bakelite into sleek covers for the speakers, which themselves are super-chunky affairs made from scratch in the factory. We’re also treated to assembly of the radios, packaging of finished products, and a group of dockworkers who clearly didn’t read the “Fragile” labels pasted on the boxes.

One can’t help but wonder if these people had the slightest inkling of what was about to sweep over them and the rest of the world. And if they did, would they even begin to comprehend how much the very products that they were making would contribute to both the slaughter of the coming war as well as to the sparing of so many lives? Likely not, but the film is still an interesting glimpse into the creation of an industry, one that relied very much on craftsmanship to get it started.

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LEDs From Dubai: The Royal Lights You Can’t Buy

[Clive] had an interesting video about LED lights from Philips. You can’t buy them unless you live in Dubai. Apparently inspired by the ruler of Dubai, Sheikh Mohammad Bin Rashid Al Maktoum, who wanted more efficient and longer-lasting bulbs. The secret? A normal LED bulb uses an LED “filament” at 1 watt each. The Dubai bulbs run at about a fourth of that which means they need more LEDs to get the same amount of light, but they should last longer and operate more efficiently.

After exploring the brightness and color of different lamps, [Clive] tears one up and finds some surprises inside. The LEDs get over 200V each and the driver circuit has a lot of pairs of components, possibly to keep the size small for the high voltages involved, although it could be to improve reliability, [Clive] wasn’t sure.

By reducing the power, [Clive] was able to count that each LED strip contains 21 LEDs. He also notes some of the oddities in construction that appear to be for reliability and ease of manufacturing. We aren’t sure how that compares to the construction of conventional bulbs. The circuit includes a bridge rectifier and a linear current regulator using a MOSFET.

The bulbs cost a bit more, but if you factor in the probable long life, their total cost over time should be reasonable. Overall, it is interesting that a nice design came from what amounts to government regulation. Of course, there is a price: in exchange for the development of the bulbs, Philips has the exclusive right to make and sell the bulbs for the next several years. They expect to sell 10 million lamps by the end of 2021, although they are only available, currently, in Dubai.

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The CD Is 40, The CD Is Dead

The Compact Disc is 40 years old, and for those of us who remember its introduction it still has that sparkle of a high-tech item even as it slides into oblivion at the hands of streaming music services.

There was a time when a rainbow motif was extremely futuristic. Bill Bertram (CC BY-SA 2.5)
There was a time when a rainbow motif was extremely futuristic. Bill Bertram (CC BY-SA 2.5)

If we could define a moment at which consumers moved from analogue technologies to digital ones, the announcement of the CD would be a good place to start. The public’s coolest tech to own in the 1970s was probably an analogue VCR or a CB radio, yet almost overnight they switched at the start of the ’80s to a CD player and a home computer. The CD player was the first place most consumers encountered a laser of their own, which gave it an impossibly futuristic slant, and the rainbow effect of the pits on a CD became a motif that wove its way into the design language of the era. Very few new technologies since have generated this level of excitement at their mere sight, instead today’s consumers accept new developments as merely incremental to the tech they already own while simultaneously not expecting them to have longevity.
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