Six Years, A Giant Robot, And A Kickstarter

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Since 2007, [Jamie Mantzel] has been building a huge remote-controlled walking robot. If you’ve been following him on his YouTube channel and blog, you’ve seen the very beginnings of him building a lumber mill to create a workshop, making the legs for his robot, and improving his welding rig. This week, though, has been very special. [Jamie] has finally finished his giant robot project, bidding closed the fevered dream of a madman who awakes to a 10 foot robot in his yard.

The giant robot is constructed nearly entirely out of scrap aluminum. In the interest of simplicity, [Jamie] has come up with some interesting techniques to scale up conventional RC gear to power huge motors swinging giant legs: the steering motors are powered by manual switches, but these switches are activated by servos. A brilliantly simple solution to driving high-current loads if we do say so ourselves.

[Jamie]’s robot has garnered a lot of attention over the years, so much so that toy companies have licensed his designs for a line of battling combat spiderbots. [Jamie] believes his robots should be more educational, so he’s launched a Kickstarter for his own version as a kit. With this kit, getting the bug tank robot up and running isn’t simply a matter of pulling it out of the box and installing batteries; [Jamie]’s version is an actual kit with linkages that must be assembled. We know which version we’d want.

It’s an amazingly impressive project, and we’re glad to see such an awesome cat has finally realized his dream of a walking aluminum arachnid of death.

Building A Strandbeest

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[Jeremy] may have given up on his big hexapod project, but that doesn’t mean he’s out of the world of legged robots just yet. He’s embarked on another project, much more elegant and beautiful than a simple hexapod. This time, he’s building a Strandbeest, the same machine designed by walking machine extraordinaire [Theo Jansen].

Coming up with the correct lengths and joints of a Strandbeest leg linkage isn’t something you can just pull out of your head, so after [Jeremy] found the inspiration for his new project he dug into the related literature on Strandbeest legs. He found the work of [Dominique Studer] and set to work making his own mechanical legs.

Right now, [Jeremy] has a prototype of the Strandbeest leg linkage made out of wood. It still needs a little bit of work, but soon enough there will be a PVC pipe Mountainbeest trolling the backwoods near [Jeremy]’s house.

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Hardware Store Robot Hand

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Here’s a robot hand which can be built using mostly hardware store items. It doesn’t have the strongest of grips, but it does have lifelike movement. The demonstration video shows it picking up small objects like a metal nut.

The image above shows the ring and pinky fingers of the hand beginning to flex. These are controlled by the servo motors mounted in the palm area. The skeletal structure of each digit begins with the links of a bicycle chain. The links are first separated by removing the friction fit rods. Each rod is replaced with a screw and a nut, which also allows the springs (which open the digits) to be anchored at each ‘knuckle’.

[Aaron Thomen] didn’t stop the design process once the hand was finished. He went on to build a controller which lets you pull some rings with your fingers to affect movement. This movement is measured by a set of potentiometers and translated into electrical signals to position the hand’s servo motors. The demo, as well as two how-to videos are embedded below.

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Altering Automotive Window Motors For Use In Your Projects

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We agree with [Mário Saleiro] that the motors from a car’s power windows make for a fantastic high-torque solution to your next project. If you have a you-pick junkyard in your town they’ll be dirt cheap after you put in a bit of time to find and removing the parts from the yard. But you’ll probably want to add a few extra steps to get them ready, and he’s done a great job of documenting how he augmented them with wheels and rotary encoders.

One aspect of the project which really struck home with us was his machine-shop-101 style tricks to mate the axle of the motor with the wheel. He has a process which ensures you will find the exact center of a cylinder as you work. This starts by lining up a bench vice on his drill press. He then inserts a drill bit upside down in the drill chuck, lowers it and clamps the vice on the bit. After loosening the chuck he ends up with the bit pointing up at the exact center of the chuck. Next he chucks up a piece of threaded rod, drilling a perfectly centered hole by lowering it into the drill bit while the drill press is rotating. The image above shows him using this machined part as a guide to continue the hole into the motor’s axle. Click through the link above to learn the rest of the tricks he uses.

Voice Controlled Chess Robot

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[Ben Yeh] wrote in to tell us about this voice-controlled chess robot he built along with three others as a final project for their Georgia Tech ECE 4180 Embedded Systems Design class.

To handle the speech recognition they grabbed an EasyVR board. This is a fine solution because it prevents the need for a computer to process voice commands (remember, it’s an embedded systems class). This concept breaks down when you find out that the desktop computer next to the robot is where the chess game is running. Perhaps that can be moved to a microcontroller by the next set of 4180 students.

The robot arm portion of the project is shown off well in the clip after the break. Normally we’d expect to see stepper motors driving the axes of a CNC machine but in this case they’re using servo motors with built-in encoders. The encoders are i2c devices which feed info back to the main controller. There was a parts ordering snafu and the z axis motor doesn’t have an encoder. No problem, they just added a distance sensor and a reflector to measure the up and down movement of the claw.

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Solar Powered Robot Mows Your Lawn While You Chill Indoors

We’ve heard quite a number of radio ads lately trying to sell an automatic lawn mowing robot (like a Roomba for your grass). But wouldn’t it be a lot more fun to hack your own from an existing lawnmower? That’s what [Daniel Epperson] did. In fact, the project has been ongoing for years. But he wrote in to share the latest development which adds solar charging capabilities to the robot mower.

First off let’s discuss the fact that this is not an electric lawnmower. This is the Prius of lawnmowers, bringing together hybrid technology to cut the grass with the gasoline powered motor, and to propel the rig with electricity. [Danny’s] worked hard to shoe-horn just about every feature imaginable (other than autonomy) into the thing, and that’s why the batteries can be charged from mains, an alternator powered by the gas motor, and now from the PV panel mounted on top of it. Get the entire project overview in his roundup post.

This a wireless video feed and the mower is driven by remote-controlled. So you can give your yard a trim without getting sweaty. After the jump we’ve embedded a clip of an earlier revision demonstrating that remote control. If you’re not interest in having all the features you could simply build an analog version.

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Robot Bartender Mixes A Mean Drink

Back in 2002, [Dave] came across a discarded PUMA robotic arm and quickly set his sights on turning it into a bartender to serve drinks at his parties. Unfortunately, the arm was far from operational and being an engineer at his day job meant that working on this project was the last thing he wanted to do when he came home. So, progress trickled along slowly for years. He eventually announced a public deadline to spur him to action, and this years Pi(e) party saw the official debut of  ‘Sir-Mix-a-Bot’ – the robot bartender.

With the exception of having to build a new hand for it, mechanically, the arm was still in good condition when [Dave] found it. The electronics were another story however. Using some off the shelf components and his own know-how, [Dave] had to custom build all the controls. The software was written from scratch as well. (He lucked out and had help from his brother who was taking a Ph.D. program in robotics at the time).

As if the robotics aspect of the project wasn’t enough, [Dave] even created a beautiful custom table that both houses and displays his masterpiece. The quality of craftsmanship on his table alone is worth the time to check this out – there’s a short video after the break.

[Thanks Dave]

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