Ask Hackaday: What’s Your “Tactical Tool” Threshold?

May 31, 2023 by Dan Maloney 130 Comments

With few exceptions, every field has a pretty modest set of tools that would be considered the minimum for getting most jobs done. A carpenter can make do with tools that would fit in a smallish bag, while a mechanic can handle quite a few repairs with a simple set of socket wrenches and other tools. Even in electronics, a lot of repairs and projects can be tackled with little more than a couple of pairs of pliers, some cutters, and a cheap soldering iron.

But while the basic kit of tools for any job may be enough, there will always be those jobs that need more tools. Oh sure, sometimes you can — and should — make do with what you’ve got; I can’t count the number of times I’ve used an elastic band wrapped around the handles of a pair of needlenose pliers as an impromptu circuit board vise. But eventually, you’re going to come upon a situation where only the “real” tool will do, and substitutes need not apply.

As I look around my shop and my garage, I realize that I may have a problem with these “tactical tool” purchases. I’ve bought so many tools that I’ve used far fewer times than I thought I would, or perhaps even never used, that I’m beginning to wonder if I tackle projects just as an excuse to buy tools. Then again, some of my tactical purchases have ended up being far more useful than I ever intended, which has only reinforced my tendency toward tool collecting. So I thought I’d share a few of my experiences with tactical tools, and see how the community justifies tactical tool acquisitions.

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JITX Spits Out Handy USB Cable Tester

May 31, 2023 by Bryan Cockfield 12 Comments

When USB first came on the scene, one of the benefits was that essentially any four conductors could get you to the point where you could send information at 12 Mbps. Of course everything is faster these days, and reaching today’s speeds requires a little bit more fidelity in the cables. This simple tester makes sure that your modern cables are actually up to the task.

One of the design goals of this project is to automate away the task of testing cables or finding one that works, especially before thinking a problem with a device is somewhere in software, spending hours or days debugging, before realizing that it’s actually being caused by a hardware malfunction. The small PCB has two USB-C fittings to plug in both of the ends of a cable to, and between those connectors there is a number of LEDs. Each LED is paired to one the many conductors within the USB cable, and not only does it show continuity of these conductors but it can also show a high resistance connection via a dimly-lit or off-color display from an LED.

One of the other interesting facets of this build is the use of JITX, which is a software-defined electronics CAD tool which allows PCB design to be automated by writing out the requirements of the PCB into code, rather than drawing it manually. It’s worth a look, and a lot of the schematics of this particular project as well as some discussion on this software can be found on the project’s GitHub page. Incidentally, if this tester looks familiar, it’s probably because your’re thinking of the open source hardware USB tester created by [Álvaro Prieto].

Tools Of The Trade: Dirt Cheap Or Too Dirty?

May 13, 2023 by Elliot Williams 69 Comments

We’ve recently seen a couple reviews of a particularly cheap oscilloscope that, among other things, doesn’t meet its advertised specs. Actually, it’s not even close. It claims to be a 100 MHz scope, and it’s got around 30 MHz of bandwidth instead. If you bought it for higher frequency work, you’d have every right to be angry. But it’s also cheap enough that, if you were on a very tight budget, and you knew its limitations beforehand, you might be tempted to buy it anyway. Or so goes one rationale.

In principle, I’m of the “buy cheap, buy twice” mindset. Some tools, especially ones that you’re liable to use a lot, make it worth your while to save up for the good stuff. (And for myself, I would absolutely put an oscilloscope in that category.) The chances that you’ll outgrow or outlive the cheaper tool and end up buying the better one eventually makes the money spent on the cheaper tool simply wasted.

But that’s not always the case either, and that’s where you have to know yourself. If you’re only going to use it a couple times, and it’s not super critical, maybe it’s fine to get the cheap stuff. Or if you know you’re going to break it in the process of learning anyway, maybe it’s a shame to put the gold-plated version into your noob hands. Or maybe you simply don’t know if an oscilloscope is for you. It’s possible!

And you can mix and match. I just recently bought tools for changing our car’s tires. It included a dirt-cheap pneumatic jack and an expensive torque wrench. My logic? The jack is relatively easy to make functional, and the specs are so wildly in excess of what I need that even if it’s all lies, it’ll probably suffice. The torque wrench, on the other hand, is a bit of a precision instrument, and it’s pretty important that the bolts are socked up tight enough. I don’t want the wheels rolling off as I drive down the road.

Point is, I can see both sides of the argument. And in the specific case of the ’scope, the cheapo one can also be battery powered, which gives it a bit of a niche functionality when probing live-ground circuits. Still, if you’re marginally ’scope-curious, I’d say save up your pennies for something at least mid-market. (Rigol? Used Agilent or Tek?)

But isn’t it cool that we have so many choices? Where do you buy cheap? Where won’t you?

Soldering Station Designed Around Batteries

April 28, 2023 by Bryan Cockfield 19 Comments

Companies now are looking to secure revenue streams by sneakily locking customers into as many recurring services as possible. Subscription software, OS ecosystems, music streaming, and even food delivery companies all want to lock consumers in to these types of services. Battery-operated power tools are no different as there’s often a cycle of buying tools that fit one’s existing batteries, then buying replacement batteries, ad infinitum. As consumers we might prefer a more open standard but since this is not likely to happen any time soon, at least we can build our own tools that work with our power tool brand of choice like this battery-powered soldering station. Continue reading “Soldering Station Designed Around Batteries” →

Your Multimeter Might Be Lying To You

April 10, 2023 by Bryan Cockfield 33 Comments

Multimeters are indispensable tools when working on electronics. It’s almost impossible to build any but the most basic of circuits without one to test and troubleshoot potential issues, and they make possible a large array of measurement capabilities that are not easily performed otherwise. But when things start getting a little more complex it’s important to know their limitations, specifically around what they will tell you about circuits designed for high frequency. [watersstanton] explains in this video while troubleshooting an antenna circuit for ham radio.

The issue that often confuses people new to radio or other high-frequency projects revolves around the continuity testing function found on most multimeters. While useful for testing wiring and making sure connections are solid, they typically only test using DC. When applying AC to the same circuits, inductors start to offer higher impedance and capacitors lower impedance, up to the point that they become open and short circuits respectively. The same happens to transformers, but can also most antennas which often look like short circuits to ground at DC but can offer just enough impedance at their designed frequency to efficiently resonate and send out radio waves.

This can give some confusing readings, such as when testing to make sure that a RF connector isn’t shorted out after soldering it to a coaxial cable for example. If an antenna is connected to the other side, it’s possible a meter will show a short at DC which might indicate a flaw in the soldering of the connector if the user isn’t mindful of this high-frequency impedance. We actually featured a unique antenna design recently that’s built entirely on a PCB that would show this DC short but behaves surprisingly well when sending out WiFi signals.

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The BLE Datalogging Scale Of A Thousand Uses

March 29, 2023 by Lewin Day 7 Comments

Whether you’re making coffee or beer or complex chemicals, weighing your ingredients carefully and tracking them is key to getting good results. [Tech Dregs] decided to build a logging scale that would work seamlessly with his smartphone, and shared the design on YouTube.

The design begins with a Greater Goods manual electronic scale, which was chosen for its convenient design and 750 gram load cell. Once cracked open, [Tech Dregs] pulled out the original PCB to replace it with his own. Only the original buttons are used, with an Seed Xiao ESP32-C3 replacing the scale’s original brains. The original LCD screen was swapped out for an OLED display, and it also got a rechargeable lithium battery for better usability.

The real value of the project, though, is its communication capability. It’s able to talk to an Android smartphone over Bluetooth Low Energy. Thanks to a custom app, [Tech Dregs] is able to log weight readings from the scale over time and even graph them live on the smartphone. As a demonstration, the scale is used to log the weight of a cup as it fills with a shot of coffee, which should serve [Tech Dregs] well in his coffee automation projects.

We’ve seen bathroom scales hacked before, too, with similar connectivity upgrades.

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Finessing A Soldering Iron To Remove Large Connectors

March 17, 2023 by Bryan Cockfield 32 Comments

One of the first tools that is added to a toolbox when working on electronics, perhaps besides a multimeter, is a soldering iron. From there, soldering tools can be added as needed such as a hot air gun, reflow oven, soldering gun, or desoldering pump. But often a soldering iron is all that’s needed even for some specialized tasks as [Mr SolderFix] demonstrates.

This specific technique involves removing a large connector from a PCB. Typically either a heat gun would be used, which might damage the PCB, or a tedious process involving a desoldering tool or braided wick might be tried. But with just a soldering iron, a few pieces of wire can be soldered around each of the pins to create a massive solder blob which connects all the pins of the connector to this wire. With everything connected to solder and wire, the soldering iron is simply pressed into this amalgamation and the connector will fall right out of the board, and the wire can simply be dropped away from the PCB along with most of the solder.

There is some cleanup work to do afterwards, especially removing excess solder in the holes in the PCB, but it’s nothing a little wick and effort can’t take care of. Compared to other methods which might require specialized tools or a lot more time, this is quite the technique to add to one’s soldering repertoire. For some more advanced desoldering techniques, take a look at this method for saving PCBs from some thermal stresses.

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