Wood Enclosure Lends Warmth To This DIY Ribbon Microphone

May 14, 2021 by Dan Maloney 7 Comments

We love it when someone takes an idea they’ve seen on Hackaday and runs with it, taking it in a new and different direction. That’s pretty much what we’re here for, after all, and it’s pretty gratifying to see projects like this wooden ribbon microphone come to life.

Now, we’re not completely sure that [Maya Román] was inspired by our coverage of [Frank Olson]’s homage to the RCA Model 44 studio mic rendered in walnut veneer, but we’re going to pat ourselves on the back here anyway. The interesting thing with [Maya]’s build is that she chose completely different materials and design styles for her project. Where [Frank] built as much of his mic from wood as possible, [Maya] was fine with a mixed media approach — CNC-milled plywood for the case and stand, laser-cut acrylic for the ribbon motor frame, and 3D-printed pieces here and there as needed. The woven brass cloth used as a windscreen is a nice detail; while the whole thing looks — and sounds — great, we think it would be even better with a coat of dark stain to contrast against the brass, as well as a nice glossy coat of polyurethane.

The video below shows the whole design and build process, which was a final project for [Maya]’s audio production class this semester at college. Here’s hoping that it got as good a grade as we would give it.

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A Trip Down The Vacuum Clamping Rabbit Hole

May 7, 2021 by Dan Maloney 6 Comments

We all know how easy it is to fall down the rabbit hole, something that turns a seemingly simple job into an accidental journey of experimentation and discovery. And perhaps nobody is more prone to rabbit-holing than [Matthias Wandel], at least judging by his recent foray into quantitating different techniques for vacuum clamping in the woodshop. (Video, embedded below.)

To understand where this all came from, you’ll have to dial back to [Matthias]’s first video, where he was just trying to make a simple corkboard. In an effort to get even pressure over the whole surface of the board, he came up with a shop-expedient vacuum clamp, made from a sheet of thick plastic, some scraps of wood and clamps, and a couple of vacuums. With the workpiece sandwiched between a smooth, flat table and the plastic sheet, he was able to suck the air out and apply a tremendous amount of force to the corkboard.

The comments to the first video led to the one linked below, wherein [Matthias] aimed to explore some of the criticisms of his approach. Using a quartet of BMP280 pressure sensor breakout boards and a Raspberry Pi, he was able to nicely chart the pressure inside his clamping jig. He found that not only did the sensors make it easy to find and fix leaks, they also proved that adding a porous layer between the workpiece and the vacuum bag wouldn’t likely improve clamping. He was also able to show which of his collection of vacuums worked best — unsurprisingly, the Miele sucked the hardest, although he found that it wasn’t suitable for continuous clamping duty.

We can see a lot of uses for a jig like this, and we really like it when trips down the rabbit hole yield such interesting results. Especially quantitative results; remember [Matthias]’s exploration of basement humidity?

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Keep Livestock From Razing Your Field With An Overgrazing Shield

May 3, 2021 by Kristina Panos 49 Comments

You know, not every solution needs to be complicated to be absolutely awesome. Take the humble clothespin, for example, two pieces of cleverly carved wood (or plastic; we won’t judge) and a spring. And yet, the service it provides is useful for many applications.

The same simple elegance is also present in [Anteneh]’s overgrazing shield. When sheep and other animals are allowed to eat the vegetation down to the soil, it leads to soil erosion if not kept in check with regular grazing location rotation. As it turns out, if you want to keep an animal from eating grass and plants down to the soil, just slip a leather harness over its neck with a piece of wood in the right place so it literally can’t graze any lower than the wood allows.

According to [Anteneh]’s prototype tests, it only takes a few seconds to fit the shield to the animal’s head and neck, and then they’re off to grazing to the prescribed depth. We think this is a great solution and hope to see it in wide use along with regular rotation.

Need a way to track your livestock? [Sean Boyce]’s experiments with subcutaneous pig tracking makes for a good read, but the reality of that system will probably have you looking for a simpler solution.

Hackaday Links: May 2, 2021

May 2, 2021 by Dan Maloney 3 Comments

Mars is getting to be a busy place, what with helicopters buzzing around and rovers roving all about the place. Now it’s set to get a bit more crowded, with the planned descent of the newly-named Chinese Zhurong rover. Named after the god of fire from ancient Chinese mythology, the rover, which looks a little like Opportunity and Spirit and rides to the surface aboard something looking a little like the Viking lander, will carry a suite of scientific instruments around Utopia Planitia after it lands sometime this month. Details are vague; China usually plays its cards close to the vest, and generally makes announcements only when a mission is a fait accompli. But it appears the lander will leave its parking orbit, which it entered back in February, sometime this month. It’s not an easy ride, and we wish Zhurong well.

Speaking of space, satellites don’t exactly grow on trees — until they do. A few groups, including a collaboration between UPM Plywood and Finnish startup Arctic Astronautics, have announced intentions to launch nanosatellites made primarily of wood. Japanese logging company Sumitomo Forestry and Kyoto University also announced their partnership, formed with the intention to prove that wooden satellites can work. While it doesn’t exactly spring to mind as a space-age material, wood does offer certain advantages, including relative transparency to a wide range of the RF spectrum. This could potentially lead to sleeker satellite designs, since antennae and sensors could be located inside the hull. Wood also poses less of a hazard than a metal spaceframe does when the spacecraft re-enters the atmosphere. But there’s one serious disadvantage that we can see: given the soaring prices for lumber, at least here in the United States, it may soon be cheaper to build satellites out of solid titanium than wood.

If the name Ian Davis doesn’t ring a bell with you, one look at his amazing mechanical prosthetic hand will remind you that we’ve been following his work for a while now. Ian suffered a traumatic amputation of the fingers of his left hand, leaving only his thumb and palm intact, and when his insurance wouldn’t pay for a prosthetic hand, he made his own. Ian has gone through several generations, each of which is completely mechanical and controlled only by wrist movements. The hands are truly works of mechanical genius, and Ian is now sharing what he’s learned to help out fellow hand-builders. Even if you’re not building a hand, the video is well worth watching; the intricacy of the whiffle-tree mechanism used to move the fingers is just a joy to behold, and the complexity of movement that Ian’s hand is capable of is just breathtaking.

If mechanical hands don’t spark your interest, then perhaps the engineering behind top fuel dragsters will get you going. We’ll admit that most motorsports bore us to tears, even with the benefit of in-car cameras. But there’s just something about drag cars that’s so exciting. The linked video is a great dive into the details of the sport, where engines that have to be rebuilt after just a few seconds use, fuel flows are so high that fuel lines the size of a firehouse are used, and the thrust from the engine’s exhaust actually contributes to the car’s speed. There’s plenty of slo-mo footage in the video, including great shots of what happens to the rear tires when the engine revs up. Click through the break for more!

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Adjustable, Piston-Damped Hammer

April 19, 2021 by Bryan Cockfield 27 Comments

When all you have is a hammer, every problem is a constant quest for an even better hammer, as the popular saying goes. At least, that seems to be [Ebenisterie Éloïse]’s situation. She wanted a deadblow hammer that not only had an aesthetically pleasing wood and brass construction, but also one that included adjustable dampers to make sure that each hammer swing is as efficient as possible.

For those unfamiliar with specialty hammers, dead blow hammers typically have some movable mass such as sand or lead shot within the hammer head. This mass shifts forward when the hammer strikes an object, reducing rebound of the hammer off of the object and transferring more energy into each strike. This hammer omits a passive mass in favor of four custom-machined brass tubes, each of which holds a weighted fluid, a spring, and brass weight. Each piston acts as a damper in a similar way to a shock absorber on a vehicle, and a screw and o-ring at the top of each one allows them to be adjustable by adding different weight fluids as needed. Some detailed testing of the pistons shows a marked improvement over any of the passive mass varieties as well.

Not only is this an incredible amount of detail and precision for a tool that is often wielded in a non-precise way (at least among those of us for who aren’t skilled craftspeople), but it is also made out of wood, leather, and brass which gives it an improved look and feel over a plastic and fiberglass hammer that is typical of most modern deadblow hammers. It even rivals this engineer’s hammer with its intricate custom engraving in craftsmanship alone.

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Putting Lasers To Work Hack Chat

March 1, 2021 by Dan Maloney 6 Comments

Join us on Wednesday, March 3 at noon Pacific for the Putting Lasers to Work Hack Chat with Jonathan Schwartz!

Laser cutting equipment runs the gamut in terms of cost, with low-end, almost disposable units that can be had for a song to high-power fiber lasers that only big businesses can afford. But the market has changed dramatically over the years, and there’s now a sweet-spot of affordable laser cutters that can really do some work. And while plenty of hobbyists have taken the plunge and added such a laser cutter to their shops, still others have looked at these versatile tools and realized that a business can be built around them.

For the next Hack Chat, we’ll be sitting down with Jonathan Schwartz. He started with laser cutters at his maker space, and quickly became the “laser guy” everyone turned to for answers. With about 10 years of experience, Jon set up American Laser Cutter in Los Angeles, to provide bespoke laser engraving and cutting services. He has built a business around mid-range laser cutters, and he’s ready to share what he’s learned. Join us as we talk about the machines, the materials, and the services that are part of a laser cutting business, and find out some of the tricks of the laser-jockey’s trade.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, March 3 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Wooden Cassette Tape Is A Veneer Stackup Seeking A Few Good Walkmen

January 10, 2021 by Bryan Cockfield 34 Comments

While the days of audio cassette tapes are long over for almost everyone, magnetic tape still enjoys extensive use in some other realms such as large-scale data backup. Those that are still using it to store their tunes are a special subset of audio enthusiasts. [Frank] still has a working tape deck, and enthusiasm for classic non-vinyl sound. His homage to audio tape? Building a working cassette made (almost) entirely of wood.

The cassette is modeled on the formerly popular Maxell XL-II and the first versions of this build were modeled in paper. Once the precise dimensions of the enclosure were determined, [Frank] got to work building the final version from wood in a decidedly 2D process. He used a plotter to cut layers out of a wood veneer and glued them together one-by-one. The impressive part of this build is that the tape reel bearings are also made from wood, using a small piece as a race that holds the reels without too much friction.

Once everything was pieced together and glued up, [Frank] had a perfect working cassette tape made entirely from wood with the exception of the magnetic tape and a few critical plastic parts that handle the tape directly. The build is an impressive piece of woodworking, not unlike the solid wood arcade cabinet from a few days ago.

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