Rebuilding A $700k Refrigerator

When cleaning out basements, garages, or storage units we often come across things long forgotten. Old clothes, toys, maybe a piece of exercise equipment, or even an old piece of furniture. [Ben] and [Hugh] were in a similar situation cleaning out an unused lab at the University of California Santa Barbara and happened upon an old refrigerator. This wasn’t just a mini fridge left over from a college dorm, though. This is a dilution refrigerator which is capable of cooling things down to near absolute zero, and these scientists are trying to get it to its former working state.

The pair are hoping to restore the equipment to perform dark matter experiments, but the refrigerator hasn’t been in use since about 2016 (and doesn’t have an instruction manual), which is a long time for a piece of specialty scientific equipment to be collecting dust. The first step is to remove wiring and clean it of all the grime it’s accumulated in the last decade. After that, the pair work to reassemble the layers of insulation around the main cooling plate and then hook up a vacuum pump to the device which also needed some repair work.

The critical step at this point is to evacuate the refrigerant lines so they can be filled with expensive Helium-3 and Helium-4. The problem is that there’s still some of this valuable gas in the lines that needs to be recovered, but the risk is that if any air gets into the cold section of the refrigerator it will freeze and clog the whole system. After chasing some other electrical and vacuum gremlins and discovering a manual from a similar refrigerator, they eventually get it up and running and ready for new scientific experiments. While most of us won’t discover a fridge like this cleaning out our attics, this refrigerator powered by rubber bands is a little more accessible to the rest of us.

Continue reading “Rebuilding A $700k Refrigerator”

A composite picture with a 3D printed cylinder with a magnet at one end held in a 3D printed housing ring on the left composite picture and a fridge buzzer board with buzzer, CR2032 battery, MCP430 microcontroller and hall effect sensor slid into a 3D printed base on the right part of the composite picture

Don’t Lose Your Cool With This Fridge Buzzer

[CarrotIndustries] wanted to add an audible warning for when the refrigerator door was left open. The result is a fridge buzzer that attaches to the inside of a fridge door and starts buzzing if the door is left ajar for too long.

The main components of the fridge buzzer consist of an MSP430G2232 low-power MCU connected to a SI7201 hall sensor switch, along with a CR2032 battery holder, push button and buzzer. The MSP430’s sleep mode is used here, consuming less than 3 µA of current which [CarrotIndustries] estimates lasting 9 years on a 235 mAh CR2032 battery.

A 3D printed housing is created so that the board slides into a flat bed, which can then be glued onto to the fridge door. The other mechanical component consists of a cylinder with a slot dug out for a magnet, where the cylinder sits in a mounting ring that’s affixed to the side of the fridge wall that the end of the door closes on. The cylinder can be finely positioned so that when the refrigerator is closed, the magnet sits right over the hall sensor of the board, allowing for sensitivity that can detect even a partial close of the fridge door.

All source code is available on [CarrotIndustries] GitHub page, including the Horizon EDA schematics and board files, the Solvespace mechanical files, and source code for the MSP430. We’ve featured an IoT fridge alarm in the past but [CarrotIndustries]’ addition is a nice, self contained, alternative.

Voice Controlled Sofa Meets Your Every Beverage Need

It’s often taken for grated, but the modern world is full of luxuries. Home automation, grocery delivery, and even access to the Internet are great tools to have at hand, but are trivial to most of us. If these modern wonders are not enough for you, and the lap of luxury is still missing a certain je ne sais quoi, allow us to introduce you to the ultimate convenience: a voice controlled, beer-dispensing sofa with a built-in refrigeration system.

This is a project from [Garage Avenger] and went through a number of iterations before reaching this level of polish. Metal work on the first version didn’t fit together as expected, and there were many attempts at actual refrigeration before settling on repurposing an actual refrigerator. With those things out of the way, he was able to get to the meat of a project. The couch-refrigerator holds 12 beers, and they are on a conveyor belt which automatically places the next beer onto the automated drawer. When commanded (by voice, app, or remote) the sofa opens the drawer so the occupant can grab one easily without having to move more than an arm. Everything, including the voice recognition module, is controlled by an Arduino, as is tradition.

The attention to detail is excellent as well. The remote control contains a built-in bottle opener, for one, there are backlights and a glass cover for the refrigerator, and the drawer is retracted automatically when it senses the beer has been obtained. We couldn’t ask for much more from our own couches, except maybe that they take us where we want to go. But maybe it’s best to keep these two couch use cases separate for now.

Continue reading “Voice Controlled Sofa Meets Your Every Beverage Need”

Free Refrigeration In Hot Climates

Passive homes are a fairly recent trend in home building, but promise a future with minimal energy inputs in our day-to-day. One of the challenges in this year’s Hackaday Prize is to envision ways to add utility to earthen homes often used in refugee camps where there is a housing crisis. Adding passive utilities to these adobe buildings would be a fantastic upgrade, so [Cat] decided to tackle the challenge by creating a refrigerator that needs no electricity.

The the plan for the device works by using evaporative cooling to reduce the temperature in a small box which can be used for food storage. Of course, using evaporative cooling means that you need ready access to water and it likely won’t work in a humid or cool environment, but systems like these have been in use for centuries in plenty of places around the world. [Cat]’s plan is a little more involved than traditional methods of evaporative cooling though, and makes use of a specially painted chimney which provides the airflow when heated by sunlight.

The project is still in its infancy but it would be interesting to see a proof-of-concept built in a real-life passive house in an arid environment. Unfortunately, those of us in humid (or tropical) environments will have to look elsewhere for energy-efficient cooling solutions.

[Mr. Carlson] Fixes A Fridge

A dead refrigerator is an occurrence determined to frustrate any homeowner. First there’s the discovery of hundreds of dollars in spoiled food, and then the cost of a repair call and the delay of the inevitable wait for parts. It’s clear to see why a hacker like [Mr. Carlson] would seek another way.

Now, normally a fridge repair video would by unlikely fodder for a Hackaday article. After all, there’s generally not much to a fridge, and even with the newer microprocessor-controlled units, diagnosis and repair are usually at the board-level. But [Mr. Carlson] has had this fridge since 2007, and he’s got some history with it. An earlier failure was caused by the incandescent interior lights welding relay contacts closed thanks to huge inrush currents when starting the cold filaments. That left the light on all the time, heating the interior. His fix was a custom solid-state relay using zero-crossing opto-isolators to turn the bulbs on or off only when the AC power was at a minimum.

That repair kept things going for years, but when the latest issue occurred, [Mr. Carlson] took a different tack. He assumed that a board that has been powered 24-7 for the last twelve years is likely to have a bad capacitor or two. He replaced all the caps, threw in a few new relays to be on the safe side, and powered the fridge back up. It whirred back to life, ready for another decade or so of service.

Kudos to [Mr. Carlson] for his great repair tips and his refusal to surrender. The same thing happened when his solder sucker started to give up the ghost and he fixed it by adding a variable-frequency drive.

Continue reading “[Mr. Carlson] Fixes A Fridge”

Fridge Alarm Speaks, And Saves Power & Food

One of the most power-hungry devices in our homes, besides the air conditioner or heater, is our refrigerator and freezer. It’s especially so if the door doesn’t close all the way or the magnetic seal doesn’t seat properly. [Javier] took to solving a recurring problem with his personal fridge by attaching an alarm to the door to make sure that it doesn’t consume any more power than it absolutely needs.

At its core the device is straightforward. A micro switch powers a small microcontroller only when the door is open. If the door is open for too long, the microcontroller swings into action. The device then powers up a small wireless card (which looks like a variant of the very well-documented ESP module), that communicates with his microwave of all things, which in turn alerts him with an audible, spoken alarm that the refrigerator hasn’t closed all the way. It’s all powered with a battery that will eventually need to be recharged.

While there are certainly easier ways to implement an alarm, the use of the spoken alarm is a nice touch for this project, and the power savings that can be realized are not insignificant. There’s also the added benefit that [Javier] can prevent his freezer from frosting over. If you’re in the mood for other great fridge hacks, there are other exciting, novel, and surely one-of-a-kind ways to trick out your refrigerator.

Continue reading “Fridge Alarm Speaks, And Saves Power & Food”

Fridge Compressor To 2-Stroke Engine: JB Weld For The Win

We like this one because it has a real Junkyard Wars feel to it: turning a cast-off fridge compressor into a two-stroke internal combustion engine. [Makerj101] is doing this with tooling no more complicated than a hacksaw and a hand drill. And JB Weld — lots and lots of JB Weld.

[Makerj101]’s video series takes us through his entire conversion process. Despite the outward similarity between compressors and engines, there are enough crucial differences to make the conversion challenging. A scheme for controlling intake and exhaust had to be implemented, the crankcase needed to be sealed, and a cylinder head with a spark plug needed to be fabricated. All of these steps would have been trivial in a machine shop with mill and lathe, but [Makerj101] chose the hard way. An old CPU heat sink serves as a cylinder head, copper wire forms a head gasket and spacer to decrease the compression ratio, and the old motor rotor serves as a flywheel. JB Weld is slathered everywhere, and to good effect as the test run in the video below shows.

Think you recognize [Makerj101]? You probably do, since we featured his previous machine shop-less engine build. This guy sure gets his money’s worth out of a tube of JB Weld.

Continue reading “Fridge Compressor To 2-Stroke Engine: JB Weld For The Win”