Flux paste applicator gun

[Luciano] didn’t want to drop a lot of cash into a flux and solder paste applicator so he built his own for about $5. He re-purposed a hot glue gun which you can usually find at a dollar store. After removing the heating element he inserted the body of a syringe. The plunger has been modified to use a knitting needle inside of some plastic tubing. After taking the picture above he made an improvement by adding a milliliter scale to the plunger, allowing you to meter out the paste and also gauge how much remains.

Laser cutting solder stencils

Do you have access to a laser cutter? If so, you can use [Riley Porter's] method to cut your own solder stencils. He starts with the Eagle files and exports the Dimension and tCream layers to a PDF. That file is then processed using Ghostwriter, Gview, and finally, Corel draw. The result is a 1200dpi file to feed to your Epilog laser. Now you’re ready to stencil on the solder paste and populate the PCB.

[Thanks Travis Goodspeed]

Hot air pencil for under $20

hotairpencil20usd1

Here’s a project from back in 2001 that might be of interest to some of you. It is a guide on how to build your own hot air pencil for SMD soldering.  He is using a super cheap 45W soldering iron from “the shack” combined with a pump type desoldering tool and an aquarium pump. He says it works pretty well, and we don’t see why it shouldn’t. This is a pretty elegant solution. There are also some more recent versions of this mod, but the idea is basically the same.

[thanks Stuart]

Eee PC bios resurrection

flashsolderedtoboard

Hot on the heels of our post about reading passwords from EEPROM, [n0th1n6] tipped us off about a similar hack used to resurrect an Eee PC from a bad bios flash. After discovering that a factory repair for a dead bios costs about $200, [CutenaCute_7] took on the challenge herself. She disassembled the computer and desoldered the bios chip from the board. After writing a program to flash the chip using C#, she temporarily soldered jumpers to make sure the flash worked. Looks like this is a zero cost hack, plus the time savings from not having to ship her computer somewhere. Bravo.

Double the RAM on D-Link router

d-link_double_ram

[Pelaca] upgraded the RAM on his D-Link DIR-320 router from 32MB to 64MB. This hack is simple enough: swap out the existing RAM chip for another one and change the bios to make use of the upgrade. The actual execution is not that simple because of the pitch of the TSOP II package; you’ll need to bring your mad soldering skills to pull this off.

This reminds us of when upgrading original Xbox RAM to 128MB was all the rage. It involved the same type of hack, adding four memory chips to unpopulated positions on the motherboard. The forums are thick with people complaining that their box not working after a failed upgrade attempt. Hopefully you’ll have better luck.

[Thanks Juan]

Hard Core Nintendo DSI hacking

dsi (Custom)

So, you hacked your DSI did you? Let me guess, you ran a flash cart. No? You probably added some LEDs then right? No? You must be pretty hard core, did you add a NES controler? No? Well what did you do?

We still have no idea what this guy is doing. But he is doing it very meticulously. We found [Micah Dowty]‘s photo stream on flicker and we were instantly pulled in. He has done some extensive modifications to his DSI. He has spread its innards for all to see and begun hacking. It appears as though most of this is for memory dumps and direct access to the RAM in the unit, but frankly we just want to stare at these pictures.

Wire glue

wireglue2

[John P. Barker] writes up an interesting product called Wire Glue. This conductive adhesive is a paint-on alternative to soldering. At first it seems like a bizarre product but we can think of a few uses. Who hasn’t had a solder joint on a free-formed circuit break? One thing’s for sure, we’d recommend throwing a resistor into that LED circuit he’s working on.