Make your own plastic friction welder

diy-friction-welder

[Fran] shows us how to build a plastic friction welder. It’s a method of connecting plastic pieces. While it’s new to us, apparently this type of tool was given to kids about forty years ago to use with craft project (when plastic was all the craze).

The tip of the friction welder is a styrene rod. If it’s spun … Read the rest

Welding with over a hundred A123 Lithium cells

a123-cell-powered-welder

[Doctor Bass] needed to do some welding on his electric bicycle. The problem is that he’s never welded before and doesn’t have any tools for it. As you can see, that didn’t stop him. He used a bicycle battery made from reclaimed DeWalt A123 cells to power his diy welding rig.

He has a huge adjustable resistor which is … Read the rest

Kayak to sailboat conversion shows how to weld plastics

This kayak to sailboat conversion is well done and makes for an interesting project. But even if you’re not going to be hitting the water on one of your own, the construction techniques are a useful resource to keep in mind. Many of the alterations were done with a plastic welding iron.

[RLZerr] shows off the materials that went into … Read the rest

Augmented reality welding mask

There are so many good ideas crammed into this project its hard for us to believe this isn’t already widely used for critical welding applications. Traditional welding masks simply filter out light to protect the welder’s eyes. This mask doesn’t have a window in it at all. Instead, the mask includes two cameras on the outside and two LCD screens Read the rest

Building a coal forge

We don’t get to see Blacksmith hacks around here too often. But even if they were rolling in on a weekly basis we think this one would be considered the special expanded edition with full-color centerfold. The sixty-five images in this coal forge build log are all commented and just begging to steal your attention for part of the afternoon.… Read the rest

DIY ultrasonic plastic welding

Here’s something that may be of interest to all the reprappers, vacuum formers, and other plastic fabbers out there: ultrasonic welding of plastics. If you’ve ever wanted to join two pieces of plastic without melting them together with acetone or screwing them together, [circuitguru] is your guy.

Ultrasonic welder setups are usually reserved for companies that don’t mind spending tens … Read the rest

A bicycle built for… Siamese twins?

This project really puts an end to arguing over who has to ride in the back of the tandem bicycle. We challenge you not to smile while viewing the maiden voyage that [Carlos] and his daughter take on this side-by-side bicycle. The video can be found after the break.

It certainly makes a bit more sense than an over-under Read the rest