How To Do Beautiful Enclosures With Custom Fiberglass

August 1, 2017 by Bil Herd 50 Comments

There are times when I feel the need to really make a mess. When I think of making messes with a degree of permanency, I think of fiberglass. I also really like the smell, reminds me of a simpler time in 8^th grade shop class. But the whole process, including the mess, is worth it for the amazing shapes you can produce for speaker pods and custom enclosures.

Utilizing fiberglass for something like a custom speaker pod for a car is not difficult, but it does tend to be tedious when it comes to the finishing stages. If you have ever done bodywork on a car you know what kind of mess and effort I am talking about. In the video below, I make a simple speaker pod meant for mounting a speaker to the surface of something like a car door.

You can also use a combination of wood and fiberglass to make subwoofer cabinets that are molded to the area around them. You can even replace your entire door panel with a slick custom shaped one with built in speakers if you’re feeling adventuresome.

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This Weekend: Vintage Computer Festival West

August 1, 2017 by Mike Szczys 3 Comments

Next weekend is the Vintage Computer Festival West, held at the Computer History Museum. Hackaday is once again proud to sponsor this event that brings together the people and hardware that drove the information revolution. [Bil Herd] and [Joshua Vasquez] will be on hand representing the Hackaday Crew.

This year’s talks show an impressive lineup of people. [Bil Herd] will be on stage with a collection of other engineers who secured Commodore’s place in history. The Computer History Museum has a very active restoration program for original computer hardware. Friend of Hackaday, [Ken Shirriff], has been working on a restoration of the Xerox Alto and is on the panel giving a talk about the process. And just to cherry-pick one more highlight, there’s a talk on system debugging before you even turn the thing on — a topic that can save you from having a very bad day with very ancient hardware.

A great part of VCF is that the exhibits are often either hands-on or demonstrations so you can actually play around with hardware which most people have never even seen in person. Add to that the collection at the Computer History Museum plus some extra exhibits they have planned for the event and you’re likely to run out of time before you make your way through everything.

Since we’ve mentioned the Computer History Museum, we also have some upcoming news. A bit later this month, Hackaday Contributor-at-Large [Voja Antonic] has been invited to visit the museum, record his oral history, and deliver to their collection an original Galaksija computer — wildly successful first as a kit and then as a manufactured computer which he built in Yugoslavia 1983. Congratualtions [Voja]!

Going Digital: Upgrading A Boat’s Analog Gauge

August 1, 2017 by James Hobson 16 Comments

The odds are that many of you do not own a boat that you get to tinker around with. [Mavromatic] recently acquired one that had — much to his consternation — analog gauges. So in order to get his ship ship-shape, he built himself a custom digital gauge to monitor his vessel’s data.

Restricted to the two-inch hole in his boat’s helm, trawling the web for displays turned up a 1.38-inch LCD display from 4D Systems. Given the confined space, a Teensy 3.2 proved to be trim enough to fit inside the confined space alongside a custom circuit board — the latter of which includes some backup circuits if [mavromatic] ever wanted to revert to an analog gauge.

Two days of acclimatization to the display’s IDE and he had enough code to produce a functional display right when the parts arrived.

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A Case For The Desktop Vinyl Cutter

August 1, 2017 by Sonya Vasquez 61 Comments

As far as desktop workbench fab tools go, it’s too easy to let 3D printers keep stealing the spotlight. I mean, who doesn’t appreciate that mechatronic “buzz” as our printer squirts a 3D CAD model into plastic life? While the 3D printer can take up a corner of my workbench, there’s still plenty of room for other desktop rapid-prototyping gadgets.

Today, I’d like to shed some light on vinyl cutters. Sure, we can start with stickers and perhaps even jumpstart an after-hours Etsy-mart, but there’s a host of other benefits besides just vinyl cutting. In fact, vinyl cutters might just be the unsung heroes of research in folding and papercraft.

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Be The Firebender You Want To See In The World

August 1, 2017 by Dan Maloney 24 Comments

Always wanted to be a citizen of Fire Nation? Here’s one way to ace the citizenship exam: punch-activated flaming kung fu gauntlets of doom.

As with all the many, many, many flamethrower projects we’ve featured before, we’ve got to say this is just as bad an idea as they are and that you should not build any of them. That said, [Sufficiently Advanced]’s wrist-mounted, dual-wielding flamethrowers are pretty cool. Fueled by butane and containing enough of the right parts for even a minimally talented prosecutor to make federal bomb-making charges stick, the gauntlets each have an Arduino and accelerometer to analyze your punches. Wimpy punch, no flame — only awesome kung fu moves are rewarded with a puff of butane ignited by an arc lighter. The video below shows a few close calls that should scare off the hairy-knuckled among us; adding a simple metal heat shield might help mitigate potential singeing.

Firebending gloves not enough to satisfy your inner pyromaniac? We understand completely.

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Look What People Brought To Breakfast At DEF CON

August 1, 2017 by Mike Szczys 14 Comments

Sunday was our Breakfast at Hackaday meetup and a swarm of folks showed up, take a look at the hardware they brought with them! Vegas can be a tough place to set up a meetup — especially if you don’t want to rent a room. We filtered into a Starbucks across the street from Caesar’s and ended up packing the high-top table areas. It turns out you get a really funny look from the baristas when you go through the coffee line and ask for four dozen pastries and a few buckets of coffee.

About 30 minutes before official start

Too busy talking hardware to look

The size of the space made it hard to get a picture of the entire crowd. I did manage to get a posed photo with the people who showed up about a half hour early. Once it filled up all I got for crowd shots were people with their back to me and heads down comparing hardware projects — that might actually be more appropriate for DEF CON where people generally don’t want to be photographed (case in point our bandanna wearing friend).

Swag, pastries, and RF hacking

print your Storm Trooper helmet

custom headgear

There was a ton of different hardware on hand. If you look at a picture of the swag and pastries tables, look closely at the high-top behind that. There were a couple of people hacking on RTL-SDRs before we arrive (which means they were at least 45 minutes early).

I’m a fan of wearing your hardware projects at events and this year was really great for that. First, a Captain Phasma helmet from The Force Awakens. It’s 3D printed in ABS, using an acetone/ABS slurry to glue (actually to weld) the parts before sanding and painting to finish the job.

Dragonfly badge (proper name: Sympetrum)

AND!XOR badges within BT range

Most of the hacks on hand were unofficial hardware badges built specifically for DEF CON. I was at the Badge Build’s meetup and have a megapost on everything I saw there coming out a bit later. But here we get a look at the dragonfly badge which [Kerry] brought along with him as well as the rectangular PCB that was the prototype. The AND!XOR crew was in the house and I decided to bug [Hyr0n] about the password hashes I was trying to crack from their badge’s firmware. He pulled up the app and it wasn’t surprising to see so many of the Bender on a bender badges in the area. Their botnet was a huge hit this year!

At some point, I was handed this book-like box which had been laser cut and etched out of plywood. It’s a beautiful piece and I had no idea what I would find inside. Turns out it’s a complete quadcopter-badge fun kit. I must have been so enthralled with the electronics when we covered this badge a few weeks back that I completely missed the beautiful box they built for it.

Inside the box, you’ll find two versions of the badge (one that flies, the other that blinks and has a red PCB handkerchief), a separate PCB that is the controller, and a goodie bag with extra batteries and charging hardware. We didn’t fire this up at the meetup, but we’ll have it at the Hackaday Superconference for you to play with. It was really great to get a group picture with so many of the people who worked on making this badge happen.

There was one high-top over in the corner that had been mobbed with people all morning and I only got a look at it when the crowd started to clear out around noon. [Brian McEvoy] built a custom controller for OpenSCAD and did a great job of bringing along a demo. A tablet is running the software, with the controller connected via USB. There are 3 knobs on the right that allow you to adjust height, width, and depth. The fourth knob is for adjusting precision. That precision is displayed in a very clever way. You can see the LED strip with has a red dot on the right (the decimal point) and three colored pixels to the left of it. These are the tens, hundreds, and thousands, but just turn the crank until the red dot is at the other end of the strip and you’ll be setting precision to tenths, hundreths, etc. [Brian] even added a button you can hold down to 10x the precision without making a permanent adjustment. The project is driven by a Teensy LC board.

Is wonderful to see the Hackaday Community turn out for a meetup like this even though so much other stuff is going on at DEF CON. Thank you to all of you for coming to say hi, share your stories, and show off your handy work!

TinyFPGA Is A Tiny FPGA Board

July 31, 2017 by Al Williams 40 Comments

We recently noticed an open source design for TinyFPGA A-Series boards from [Luke Valenty]. The tiny boards measure 18 mm by 30.5 mm and are breadboard friendly. You can choose a board that holds a Lattice Mach XO2-256 or an XO2-1200, if you need the additional capacity.

The boards have the JTAG interface on the side pins and also on a top header that would be handy to plug in a JTAG dongle for programming. The tiny chips are much easier to work with when they are entombed in a breakout board like this. Bigger boards with LEDs and other I/O devices are good for learning, but they aren’t always good for integrating into a larger project. The TinyFPGA boards would easily work in a device you were prototyping or doing a small production run.

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