3D Printing A Better Quadcopter Frame

January 15, 2018 by Tom Nardi 22 Comments

Before you smash the “Post Comment” button with the fury of Zeus himself, we’re going to go ahead and say it: if you want to build a decent quadcopter, buy a commercial frame. They are usually one of the cheaper parts of the build, they’re very light for how strong they are, and replacement parts are easily available. While you could argue the cost of PLA/ABS filament is low enough now that printing it would be cheaper than buying, you aren’t going to be able to make a better quadcopter frame on a 3D printer than what’s available on the commercial market.

The frame features a surprisingly low part count.

Having said that, [Paweł Spychalski] has recently shown off his 3D printed FPV racing quadcopter frame with some surprising results. The frame ended up being surprisingly stiff, and while the weight is a bit high, it’s actually lighter than he expected. If you’re looking to build a quad with the absolute minimum of expense his design might be something to look into.

Of course, [Paweł] is hardly the first person to think about printing a quad frame. But he did give his design some extra consideration to try and overcome some of the shortcomings he noticed in existing 3D printed designs. For one, rather than have four separate arms that mount to a central chassis, his design has arms that go all the way across with a thick support that goes between the motors. The central chassis is also reassuringly thick, adding to the overall stiffness of the frame.

The key here is that [Paweł] printed all the parts with 2 mm thick walls. While that naturally equates to longer print times and greater overall weight, it’s probably more than worth it to make sure the frame doesn’t snap in half the first time it touches the ground.

Beyond the printed parts, all you need to assemble this frame are about a dozen M3 nuts and bolts. Overall, between the hardware and the plastic you’re looking at a total cost of under $5 USD. In the video below [Paweł] puts the frame through its paces doing some acrobatic maneuvers, and it looks like 5 bucks well spent to us.

If you want to go all-in on 3D printed quadcopter parts, you can pair this frame with some printed propellers. Perhaps even a printed camera gimbal while you’re at it. Continue reading “3D Printing A Better Quadcopter Frame” →

Iro3d 3D Prints In Powdered Metal

January 15, 2018 by Al Williams 25 Comments

Printing with plastic and even resin is getting fairly common. Metal printing, though, is still in the realm of the exotic. A company called Iro3D is aiming to change that with a steel printer that you can buy in beta for about $5000. That seems steep when you can get plastic printers for under $200, but it is sheer bargain basement for something that can print in real metal.

Of course, there’s a catch. The printer doesn’t create a solid metal object right away. What it does is prepares a crucible using sand and metal powder. You then place the crucible in a kiln and what comes out is the final product. You can see a video review of their prototype machine, below from [3D Printing Nerd]. The company’s promotional video that shows a part coming out of the kiln is also below.

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Is That Part A Counterfeit? Here Are A Few Pointers

January 15, 2018 by Jenny List 59 Comments

If you order an electronic component, how do you know what it is you are receiving? It has the right package and markings, but have you got the real thing from the original manufacturer or have you got an inferior counterfeit? We hear so much about counterfeit parts, and sometimes the level of effort put in by the fraudsters is so high that from either a visual or electrical standpoint they can be hard to spot.

[Robb Hammond] writes for Aeri, with an extremely interesting guide to some of the cues for spotting a counterfeit semiconductor part. In doing so he gives us something of an insight into the techniques used by the fraudsters.

The first feature of a package to be examined are the indents. Relabeled chips often have their old markings sanded off and a coating applied to simulate the surface of an unmolested chip, and this coating can either obliterate or partially fill any indentations. Using comparison photos we are shown discernable hidden indents, and partially filled indents.

We’re shown textures and paints, and how markings can sometimes be shown as counterfeit by washing with solvent. A Cypress-marked part is found to be a cheaper Altera one under the paint, and other parts are shown with misaligned markings and markings placed over indents. Wildly varying countries of origin are claimed while seemingly retaining the same batch codes, an impossibility confirmed by manufacturers.

If you order your parts from legitimate distributors then it’s likely that what you receive will be the genuine article. However with the popularity of online auction sites and online bazaars the possibility has become ever more likely of being left with a counterfeit. Knowing some of these tips might just make the difference between the success or failure of your work, so it’s an interesting read.

Have you had any dodgy parts on your bench? Tell us about them in the comments. Meanwhile, it’s a subject we’ve covered before.

Via Hacker News.

Spectre And Meltdown: How Cache Works

January 15, 2018 by Adam Fabio 15 Comments

The year so far has been filled with news of Spectre and Meltdown. These exploits take advantage of features like speculative execution, and memory access timing. What they have in common is the fact that all modern processors use cache to access memory faster. We’ve all heard of cache, but what exactly is it, and how does it allow our computers to run faster?

In the simplest terms, cache is a fast memory. Computers have two storage systems: primary storage (RAM) and secondary storage (Hard Disk, SSD). From the processor’s point of view, loading data or instructions from RAM is slow — the CPU has to wait and do nothing for 100 cycles or more while the data is loaded. Loading from disk is even slower; millions of cycles are wasted. Cache is a small amount of very fast memory which is used to hold commonly accessed data and instructions. This means the processor only has to wait for the cache to be loaded once. After that, the data is accessible with no waiting.

A common (though aging) analogy for cache uses books to represent data: If you needed a specific book to look up an important piece of information, you would first check the books on your desk (cache memory). If your book isn’t there, you’d then go to the books on your shelves (RAM). If that search turned up empty, you’d head over to the local library (Hard Drive) and check out the book. Once back home, you would keep the book on your desk for quick reference — not immediately return it to the library shelves. This is how cache reading works.

Continue reading “Spectre And Meltdown: How Cache Works” →

Coin Cell Hacks That Won The Coin Cell Challenge

January 15, 2018 by Mike Szczys 22 Comments

It’s amazing what creative projects show up if you give one simple constraint. In this case, we asked what cool things can be done if powered by one coin cell battery and we had about one hundred answers come back. Today we’re happy to announce the winners of the Coin Cell Challenge.

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They’re Putting Soy In Your Wires, Man

January 15, 2018 by Tom Nardi 111 Comments

I’ve got a friend who tells me at every opportunity that soy is the downfall of humanity. Whatever ails us as a society, it’s the soy beans that did it. They increase violent tendencies, they make us fat and lazy, they run farmers out of business, and so on. He laments at how hard it is to find food that doesn’t include soy in some capacity, and for a while was resigned to eating nothing but chicken hot dogs and bags of frozen peas; anything else had unacceptable levels of the “Devil’s Bean”. Overall he’s a really great guy, kind of person who could fix anything with a roll of duct tape and a trip to the scrap pile, but you might think twice if he invites you over for dinner.

A column of soy soldiers stand at the ready.

So when he recently told me about all the trouble people are having with soy-based electrical wiring, I thought it was just the latest conspiracy theory to join his usual stories. I told him it didn’t make any sense, there’s no way somebody managed to develop a reliable soy-derived conductor. “No, no,” he says, “not the conductor. They are making the insulation out of soy, and animals are chewing through it.”

Now that’s a bit different. I was already well aware of the growing popularity of bioplastics: the PLA used in desktop 3D printers is one such example, generally derived from corn. It certainly wasn’t unreasonable to think somebody had tried to make “green” electrical wiring by using a bioplastic insulation. While I wasn’t about to sit down to a hot bag of peas for dinner, I had to admit that maybe in this case his claims deserved a look.

Continue reading “They’re Putting Soy In Your Wires, Man” →

Watching The Watchers: Are You The Star Of An Encrypted Drone Video Stream?

January 15, 2018 by Roger Cheng 40 Comments

Small aircraft with streaming video cameras are now widely available, for better or worse. Making eyes in the sky so accessible has resulted in interesting footage that would have been prohibitively expensive to capture a few years ago, but this new creative frontier also has a dark side when used to violate privacy. Those who are covering their tracks by encrypting their video transmission should know researchers at Ben-Gurion University of the Negev demonstrated such protection can be breached.

The BGU team proved that a side-channel analysis can be done against behavior common to video compression algorithms, as certain changes in video input would result in detectable bitrate changes to the output stream. By controlling a target’s visual appearance to trigger these changes, a correlating change in bandwidth consumption would reveal the target’s presence in an encrypted video stream.

Continue reading “Watching The Watchers: Are You The Star Of An Encrypted Drone Video Stream?” →