Month: January 2019

Ask Hackaday: Help Me Pick A CAD Package

January 11, 2019 by 143 Comments

Of all the skills that I have picked up over the years as an engineer, there is one that has stayed with me and been a constant over the last three decades. It has helped me work on electronic projects, on furniture, on car parts, robots, and even garments, and it is likely that I will continue using it periodically for the rest of my career. You see, I am a trained PAD expert.

Don't build this, it's fundamentally flawed! Sometimes the front of an envelope is as effective as its back.
Don’t build this, it’s fundamentally flawed! Sometimes the front of an envelope is as effective as its back.

PAD, you ask? OK, it’s an acronym of my own coinage, it stands for Pencil Aided Design, and it refers to the first-year undergraduate course I sat many years ago in which I learned technical drawing to the old British standard BS308. If I’m making something then by far the quickest way for me to visualise its design is to draw it, first a freehand sketch to get a feel of how everything will sit, then a series of isometric component drawings on graph paper with careful attention to dimensions and angles. Well, maybe I lied a little there, the graph paper only comes in when I’m doing something very fancy; the back of an envelope is fine as long as the dimensions on the diagram are correct.

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Nintendo 64 Homebrew Via Game Shark

January 11, 2019 by 10 Comments

The Nintendo 64 is a classic console now, and much loved, despite losing in commercial stakes to the dominating PlayStation from Sony. It’s one that doesn’t always get as much attention in the homebrew and hacker scene, compared to platforms like the NES and Game Boy. This means the tools required to work with the console aren’t as well-known. However, there’s a remarkably easy way to load homebrew on to the Nintendo 64, if you’ve got the right hardware.

To pull this off, you’ll need a N64 Gameshark, particularly a version higher than 3.0. These included a parallel port and the relevant onboard logic to allow the console to receive data and commands from an attached computer. [Nathan] demonstrates using the gs_libusb utility to deliver homebrew code to the console, using a USB to parallel adapter to make it easy from a modern computer.

The tools are available on github if you wish to try the hack for yourself. Most hacks we see of the platform are of the portable variety, but if you’ve got something fresh, you know who to call.

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Pac-Man Fever Comes To The Pano Logic FPGA

January 11, 2019 by 24 Comments

If you’ve been reading Hackaday for a while now, you might recall the tale of Pano Logic that we first covered all the way back in 2013. They were a company that put out some very interesting FPGA-based thin clients, but as occasionally happens in situations like this, the market wasn’t ready and the company went belly up. These thin clients, now without official support, invariably got dumped onto the second-hand market. Shame for Pano Logic and their staff, but good news for hackers like [Skip Hansen].

After seeing a few posts about the Pano Logic devices and general FPGA hacking, he decided to grab a few on eBay and dive in. Using open source tools and the wealth of information that’s available [Skip] was able to get a Pac-Man simulator up and running over his holiday break, and he tells us his life may never be the same again. FPGA hacking is a fascinating subject with a lot of activity right now, and since you can get these Pano Logic boxes on eBay for less than $10 USD in some cases, now is as good a time as ever to get your feet wet.

Like many open source projects, [Skip] says his code is built upon the existing work of a number of other programmers, which let him get up and running much faster than if he had to start from scratch. He describes his code as the “glue” that mashes these projects together, but we think he’s being somewhat modest there. It took more than copying and pasting some code into an IDE to get Blinky, Pinky, Inky and Clyde doing their thing on the Pano Logic.

The biggest challenge was the lack of I/O. The Pano Logic thin clients have USB ports, but it seems nobody has quite figured out how to get them working yet. To talk to the outside world, you’ve got to get a little more creative. Eventually [Skip] was able to track down four lines he could effectively use as GPIO: two which are used to drive the LEDs on the device, and two which are used for the VGA port’s Display Data Channel (DDC) pins. Soldering jumpers from the LEDs to the unused pins in the device’s VGA connector meant he was even able to get these four GPIO lines accessible from the outside of the Pano Logic without having to cut any holes in the case.

Anyone with a Pano Logic client that has a VGA port, an Atari 2600 joystick, and who doesn’t mind soldering a couple of wires can now play Pac-Man with the bitstream [Skip] has provided. But where do we go from here? How long until we see DOOM running on it? Perhaps one of you fine readers should pick one up and see what you can do to advance the state of Pano Logic hacking. Just be sure to let us know about it.

We’ve previously covered one of the projects used to get this Pac-Man simulator off the ground, a very cool ray tracing demo for the Pano Logic developed by [Tom Verbeure]. In fact, [Skip] says that project was what got him interested in FPGA hacking in the first place. If you’re thinking of following his lead, you might also want to check out our FPGA Boot Camp.

Code On Your Phone With CircuitPython Editor

January 10, 2019 by 17 Comments

[foamyguy] loves Python and messing around with electronics. Boards such as Adafruit’s Circuit Playground Express make it easy for him to take both anywhere. He recently found himself wanting to program Circuit Python boards in the field, but doesn’t always have a laptop on him. So he created an Android app to make on-the-go programming fast and easy.

Using CircuitPython Editor and one or two USB cables, you can program Circuit Python boards with most Android device, including Tinkerboards. It features serial communication, a basic code editor, and a REPL sandbox for code-based castle building. [foamyguy]’s most recent addition to this work in progress is a macro creation tool that lets you edit and store modular, repeatable tasks, like turning all the NeoPixels blue, or lighting them up in a smiley face pattern. The Circuit Python board will draw its power from the Android device, so keep that in mind before you program some crazy light show.

You can get the app in the Play store or download it directly from the ‘hub. If you have any trouble setting it up, check out [foamyguy]’s Adafruit guide.

Program This Badge In Lisp

January 10, 2019 by 21 Comments

This hardware badge is a computer programmed with Lisp. You can write your own programs right on the badge using the built-in keyboard, as long as you know Lisp.

If there’s one thing we really like to see, it’s people advancing their own projects based on inspiration from others. The Lisp Badge by [David Johnson-Davies] is a perfect example. With an interface inspired by [Voja Antonic’s] hardware design for the 2018 Hackaday Belgrade Conference Badge, this version is an upgrade of an earlier single-board Lisp machine, now sporting an integrated keyboard.

Unlike the Belgrade badge, which is programmed in BASIC, this new badge is programmed in uLisp, a subset of common lisp designed for microcontrollers. Let’s face it, BASIC is retro, but Lisp is even more so, only pre-dated by FORTRAN as the oldest high-level language. So, if you’re into retro-style programming on small devices (physically small, that is), you should consider building one of these.

A 16 MHz ATmega 1284P serves as the badge’s brain, allowing storage for 2,816 Lisp cells, while the 256×64 pixel OLED display shows 8 lines of 42 characters in 16 gray levels. A full complement of I/O connections includes four analog inputs, two analog outputs, I2C, SPI, serial, and a handful of GPIOs for interfacing with just about anything. Power comes from a LiPO battery, which at a nominal voltage of 3.7 V doesn’t quite meet the datasheet requirements for running the processor at 16 MHz, although it seems to work fine in practice. Really cautious builders could opt for a 12 MHz crystal transplant to avoid any possibility of problems.

The keyboard layout is optimized for uLisp programming: unnecessary keys have been removed and the all-important parenthesis are afforded their own dedicated keys on the bottom row. This is presumably for convenience of use, but we suspect this will also make it easier to replace the parenthesis key switches when they inevitably wear out from overuse [obligatory Lisp/parenthesis joke].

As far as entering uLisp programs, you can simply use the keyboard. The built-in editor buffers a full screen of text, and includes parenthesis matching that highlights each pair as you type. We’re guessing that we won’t see Emacs implemented in the near future, so this bracket management is a great feature for a badge-based editor. If you find the keyboard difficult to type on, you can also enter programs over the serial port.

The other thing we really like to see is open-source projects. [David] doesn’t let us down on this point, either. The Eagle design files for the PCB as well as the source code for the badge are available on GitHub. The PCB is also shared on OSH Park, and there are detailed instructions for installing the bootloader and uploading the code.

If programmable badges is your thing, also check out the 2018 Hackaday Supercon Badge, the successor the Belgrade design.

Thanks to [Sven] for the tip!

Electrifying A Vintage Outboard Motor

January 10, 2019 by 14 Comments

Clamped or bolted to the stern of the boat, outboard motors offer a very easy and (relatively) economical way of powering small craft. The vast majority of these outboards are gasoline powered, with electric models generally limited to so-called “trolling motors” which are often used to move slowly and quietly during fishing. That might be fine for most people, but not [Olly Epsom].

An engineer focusing on renewable energy by profession, [Olly] wanted to equip his small inflatable dinghy with a suitably powerful “green” propulsion system. Deciding nothing on the market quite met his requirements, especially for what manufacturers were charging, he decided to convert an old gas outboard to electric. Not only did he manage to do it for less money than a turn-key system would have cost, but he ended up with a system specifically geared to his exact requirements. Something he says will come in handy if he ever gets around to converting the dinghy to remote control so he can use it as a wildlife photography platform.

Put simply, an outboard motor consists of a gasoline engine with a vertical shaft that’s coupled to a right-angle gearbox with a propeller on the end. Beyond that they’re a fairly “dumb” piece of gear, so replacing the engine on top with something else should be (at least in theory) a pretty simple job. Especially on the small older model that [Olly] decided to use as a donor unit. The 1974 Johnson 2 HP motor didn’t have any tricky electronics in it to contend with; the thing didn’t even have a clutch.

Once [Olly] had removed the old gas engine from the top of the outboard, he designed an adapter plate in OnShape and had it cut out of aluminum so he could mount a beefy 1 kW 48 V brushless electric motor in its place. Connecting the new electric motor to the carcass of the outboard actually ended up being simpler than putting the original motor on, as this time around he didn’t need to reconnect the cooling pumps which would usually pull water from down by the propeller and recirculate it through the engine.

While the mechanical aspects of this project are certainly cool, we’re especially interested in the control system for this newly electric outboard. It uses a 3.2 inch Nextion color touch screen and Arduino Nano to provide a very slick looking digital “dashboard” which can convey motor status and other information at a glance. Unfortunately, [Olly] says the details on that part of the project will be saved for a future post, leaving us with only a single picture of the system’s interface for us to drool over until then.

We’ve seen the occasional seafaring project that made use of an electric trolling motor, and we’ve even seen an electric drill put in some overtime spinning a prop in the water. Converting gasoline boat over to electric is however a rarity. But much like electric car conversions, such projects may become more common as the cost and complexity of powerful electric propulsion systems continues to fall.

[Thanks to Alex for the tip.]

Adventures In Automating A Candle Factory

January 10, 2019 by 43 Comments

Have you ever considered the manufacture of candles? Not necessarily manufacturing them yourself, but how they are manufactured in a small-scale industrial setting? It’s something that has been of great concern to Michael Schuldt as he grappled with the task of automating a simple manual candle production process.

It’s not just an interesting subject, but the topic of manufacturing automation is something we can all learn from. This was the subject of his Adventures in Manufacturing Automation talk at the recent Hackaday Superconference which you’ll find below the break. Let’s dive in and see what this is all about!

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