Year: 2019

3D Printed Pen Plotter Is As Big As You Need It To Be

August 26, 2019 by 17 Comments

There’s nothing quite like building something to your own personal specifications. It’s why desktop 3D printers are such a powerful tool, and why this scalable plotter from the [Lost Projects Office] is so appealing. You just print out the end pieces and then pair it with rods of your desired length. If you’ve got some unusually large computer-controlled scribbling in mind, this is the project for you.

The design, which the team calls the Deep Ink Diver (d.i.d) is inspired by another plotter that [JuanGg] created. While the fundamentals are the same, d.i.d admittedly looks quite a bit more polished. In fact, if your 3D printed parts look good enough, this could probably pass for a commercial product.

For the electronics, the plotter uses an Arduino Uno and a matching CNC Shield. Two NEMA 17 stepper motors are used for motion: one to spin the rod that advances the paper, and the other connected to a standard GT2 belt and pulley to move the pen back and forth.

We particularly like the way [Lost Projects Office] handled lifting the pen off the paper. In the original design a solenoid was used, which took a bit of extra circuitry to drive from the CNC Shield. But for the d.i.d, a standard SG90 servo is used to lift up the arm that the pen is attached to. A small piece of elastic puts tension on the assembly so it will drop back down when the servo releases.

If this plotter isn’t quite what you’re after, don’t worry. There’s more where that came from. We’ve seen a number of very interesting 3D printed plotters that are just begging for a spot in your OctoPrint queue.

Candy-Colored Synth Sounds Sweet

August 26, 2019 by 14 Comments

Let’s face it, synthesizers are awesome. But commercial synths are pretty expensive. Even the little toy ones like the KORG Volca and the MicroKORG will run you a few hundred bucks. For the most part, they’re worth the price because they’re packed with features. This is great for experienced synth wizards, but can be intimidating to those who just want to make some bleeps and bloops.

[Kenneth] caught the mini-synth bug, but can’t afford to catch ’em all. After a visit to the Moog factory, he was inspired to engineer his own box based on the Moog Sirin. The result is KELPIE, an extremely portable and capable synth with 12 voices, 16 knobs, and 4 LED buttons. KELPIE is plug and play—power and a MIDI device, like a keyboard, are the only requirements. It has both 1/8″ and 1/4″ jacks in addition to a standard MIDI DIN connection. [Kenneth] rolled his own board based on the Teensy 3.2 chip and the Teensy audio shield.

Part of the reason Kenneth built this synthesizer is to practice designing a product from the ground up. Throughout the process, he has tried to keep both the production line and the DIYer in mind: the prototype is a two-part resin print, but the design could also be injection molded.

We love that KELPIE takes its visual design cues from the translucent candy-colored Game Boys of the late 90s. (We had the purple one, but always lusted after the see-through kind.)  Can we talk about those knobs? Those are resin-printed, too. To color the indicators, [Kenneth] used the crayon technique, which amounts to dripping molten crayon into the groove and scraping it off once hardened. Don’t delay; glide past the break to watch a demo.

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Linux Fu: It’s A Trap!

August 26, 2019 by 14 Comments

It is easy to think that a Linux shell like Bash is just a way to enter commands at a terminal. But, in fact, it is also a powerful programming language as we’ve seen from projects ranging from web servers to simple utilities to make dangerous commands safer. Like most programming languages, though, there are multiple layers of complexity. You can spend a little time and get by or you can invest more time and learn about the language and, hopefully, write more robust programs.

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Parallax Update Hack Chat

August 26, 2019 by 8 Comments

Join us on Wednesday, August 28th at noon Pacific for the Parallax Update Hack Chat with Chip and Ken Gracey!

For a lot of us, our first exposure to the world of microcontrollers was through the offerings of Parallax, Inc. Perhaps you were interested in doing something small and light, and hoping to leverage your programming skills from an IBM-PC or an Apple ][, you chanced upon the magic of the BASIC Stamp. Or maybe you had a teacher who built a robotics class around a Boe-Bot, or you joined a FIRST Robotics team that used some Parallax sensors.

Whatever your relationship with Parallax products is, there’s no doubting that they were at the forefront of the hobbyist microcontroller revolution. Nor can you doubt that Parallax is about a lot more than BASIC Stamps these days. Its popular multicore Propeller chip has been gaining a passionate following since its 2006 introduction and has found its way into tons of projects, many of which we’ve featured on Hackaday. And now, its long-awaited successor, the Propeller 2, is almost ready to hit the market.

The Gracey brothers have been the men behind Parallax from the beginning, with Chip designing all the products and Ken running the business. They’ll be joining us on the Hack Chat to catch us up on everything new at Parallax, and to give us the lowdown on the P2. Be sure to stop be with your Parallax questions, or just to say hi.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, August 28 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

The Trials And Tribulations Of E-Bike Drivetrain Design

August 26, 2019 by 32 Comments

[Tom Stanton] is well-regarded in the maker community, and has put much effort in over the years on a variety of electric vehicle builds. In the process of upgrading his e-bike last year, he ran into some issues with the main drive pulley. Rather than rely on guesswork, he threw engineering at the problem.

Static weight tests were carried out in combination with FEA to determine the root cause of the problem.

The problem concerned the mounting bolts on the pulley’s hub, which would pull out under high torque. [Tom’s] initial finite element simulations had suggested the design was sound, but reality was proving otherwise. After further analysis and testing, [Tom] determined that his analysis hadn’t properly simulated the bolt pull-out condition. With this corrected in the software, it was readily apparent that there simply wasn’t enough material around the bolt holes to hold the torque load.

With the simulation now more closely agreeing with reality, [Tom] was able to correct the design. New parts were created with a strengthened mounting section, and the pulley was successfully able to deal with the loads in service.

It’s a great example of using engineering simulation tools to solve a problem quickly, rather than simply guessing and hoping things will hold up. We’ve seen [Tom]’s work before, too — like this fun backyard trebuchet build. Video after the break.

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The Satellite Phone You Already Own: From Orbit, UbiquitiLink Will Look Like A Cell Tower

August 26, 2019 by 54 Comments

For anyone that’s ever been broken down along a remote stretch of highway and desperately searched for a cell signal, knowing that a constellation of communications satellites is zipping by overhead is cold comfort indeed. One needs specialized gear to tap into the satphone network, few of us can justify the expense of satellite phone service, and fewer still care to carry around a brick with a chunky antenna on it as our main phone.

But what if a regular phone could somehow leverage those satellites to make a call or send a text from a dead zone? As it turns out, it just might be possible to do exactly that, and a Virginia-based startup called UbiquitiLink is in the process of filling in all the gaps in cell phone coverage by orbiting a constellation of satellites that will act as cell towers of last resort. And the best part is that it’ll work with a regular cell phone — no brick needed.

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STEP Up Your Jetson Nano Game With These Printable Accessories

August 26, 2019 by 5 Comments

Found yourself with a shiny new NVIDIA Jetson Nano but tired of having it slide around your desk whenever cables get yanked? You need a stand! If only there was a convenient repository of options that anyone could print out to attach this hefty single-board computer to nearly anything. But wait, there is! [Madeline Gannon]’s accurately named jetson-nano-accessories repository supports a wider range of mounting options that you might expect, with modular interconnect-ability to boot!

A device like the Jetson Nano is a pretty incredible little System On Module (SOM), more so when you consider that it can be powered by a boring USB battery. Mounted to NVIDIA’s default carrier board the entire assembly is quite a bit bigger than something like a Raspberry Pi. With a huge amount of computing power and an obvious proclivity for real-time computer vision, the Nano is a device that wants to go out into the world! Enter these accessories.

At their core is an easily printable slot-and-tab modular interlock system which facilitates a wide range of attachments. Some bolt the carrier board to a backplate (like the gardening spike). Others incorporate clips to hold everything together and hang onto a battery and bicycle. And yes, there are boring mounts for desks, tripods, and more. Have we mentioned we love good documentation? Click into any of the mount types to find more detailed descriptions, assembly directions, and even dimensioned drawings. This is a seriously professional collection of useful kit.