3D-Printed Thermite Brings The Heat, And The Safety

September 10, 2020 by Kristina Panos 15 Comments

Thermites are a double-edged sword. Packing a tremendous energy density, and eager to produce tremendous heat when ignited, thermite is great for welding train tracks. But sometimes you might be looking for a little more finesse. A new approach to 3D printing thermites might just be able to tame the beast.

Most of us do our soldering while sitting safely indoors in a comfortable climate. The biggest dangers we’re likely to face are burnt fingertips, forgetting the heat shrink, or accidentally releasing the smoke monster. But outside of our homes and workshops, there’s a lot of extreme joining of metals going on. No matter where it’s done, welding and brazing in the field requires a lot of equipment, some of which is unwieldy and even more difficult to move around in harsh conditions.

Welding railroad tracks with thermite. Image via YouTube

The utility of brazing is limited by all the complex scaffolding of hardware required to support it. This limiting factor and the discovery of thermite led to exothermic welding, which uses an energetic material to provide enough heat to melt a filler metal and join the pieces. Energetic materials can store a lot of chemical energy and forcefully release it in a short period of time.

Thermites are made of metal oxide and metal powder, often iron oxide and aluminium. When ignited by a source of high heat, thermite compounds undergo an exothermic reduction-oxidation (redox) reaction as the aluminium reduces the number of electrons in the iron oxide atoms. More heat makes the reaction run faster, generating more heat, and so on. The result is molten iron and aluminium oxide slag.

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Digital Pregnancy Tests Use LEDs To Read Between The Lines

September 9, 2020 by Kristina Panos 28 Comments

[Foone] saw a tweet a few weeks ago alleging that digital pregnancy tests are a rip-off. Regular, cheap tests have an absorbent strip running the length of the plastic, with one end exposed for collecting urine. A few excruciating minutes later, a little plastic window in the middle will show one line, two lines, or a plus or minus sign depending on the presence of human chorionic gonadotropin (HCG) in the urine.

As it turns out, at least two digital tests out there are the exact same thing, but with more steps. Instead of a window, they include circuitry that interprets the lines and publishes the result to a little screen in plain English. It can even tell you if you’re doing it wrong by flashing a little RTFM icon.

[Foone]’s teardown reveals a CR1616 coin cell, an 8-bit microcontroller, and a little phototransistor setup that shines LEDs on the strip and reads the incoming light. Unfortunately, the micro is the mask ROM version, so [Foone] can’t reprogram it to run Doom.

The original tweet’s author is probably not alone in assuming that digital tests are supposed to be more accurate somehow. We think the accuracy claim is more about removing the frazzled and/or incompetent human variable from the equation. If the test interprets the results for you, then there’s no mistaking the results, which is technically a higher degree of accuracy. But if you’re in doubt, you get a test from a doctor.

There’s been some discussion about the e-waste aspect of these all these tests — that it’s a shame to produce a microcontroller just to pee on it and throw it away. Sure, you could look at it that way, but unlike a lot of e-waste, these are tools. It’s unfortunate that this is the industry’s idea of higher accuracy, but what should we expect? It’s just testing for the presence of a hormone in urine. Interpreting the results is up to the viewer. We should probably be astounded that they got the cost down to two for $7.

Many people choose to wait a while to start spreading the news. With a Bluetooth-enabled pregnancy test, everyone can find out together.

Thanks for the tip, [Jay]!

40% Keyboard Build Is 100% Open Source

September 7, 2020 by Kristina Panos 21 Comments

[Blake]’s interest in building keyboards happened naturally enough — he was looking for a new project to work on and fell into the treasure chest that is the mechanical keyboard community. It sounds like he hasn’t built anything but keyboards since then, and we can absolutely relate.

This tidy 40% ortholinear is [Blake]’s third build, not including macro keebs. It’s based on an open source case and plate from Thingiverse, and uses an Arduino Pro Micro running the popular QMK firmware to read input from 47 Gateron blues and a rotary encoder.

We particularly like the double rainbow ribbon cable wiring method [Blake] used to connect each row and column to the controller. It looks beautiful, yes, but it’s also a great way to maintain sanity while programming and troubleshooting.

Keyboard builds can look daunting, even at 40% of standard size. But as [Blake] discovered, there are some really good guides out there with fantastic tips for hand-wiring in small spaces. And now there is another well-written guide with clear pictures to point to.

Looking to split from the standard rectangle form factor but don’t know what to go with? Divine your next clacker with this split keyboard finder.

Thanks for the tip, [jrdsgl]!

Cousteau’s Proteus Will Be The ISS Of The Seas

September 7, 2020 by Kristina Panos 32 Comments

The Earth’s oceans are a vast frontier that brims with possibilities for the future of medicine, ocean conservation, and food production. They remain largely unexplored because of the physical limits of scuba diving. Humans can only dive for a few hours each day, and every minute spent breathing compressed air at depth must be paid for with a slower ascent to the surface. Otherwise, divers could develop decompression sickness from nitrogen expanding in the bloodstream.

An illustration of the Conshelf 3 habitat. Image via Medium

In the 1960s, world-famous oceanographer Jacques Cousteau built a series of small underwater habitats to extend the time that he and other researchers were able to work. These sea labs were tethered to a support ship with a cable that provided air and power.

Cousteau’s first sea lab, Conshelf 1 (Continental Shelf Station) held two people and was stationed 33 feet deep off the coast of Marseilles, France. Conshelf 2 sheltered six people and spent a total of six weeks under the Red Sea at two different depths.

Conshelf 3 was Cousteau’s most ambitious habitat design, because it was nearly self-sufficient compared to the first two. It accommodated six divers for three weeks at a time and sat 336 feet deep off the coast of France, near Nice. Conshelf 3 was built in partnership with a French petrochemical company to study the viability of stationing humans for underwater oil drilling (before we had robots for that), and included a mock oil rig on the nearby ocean floor for exercises.

Several underwater habitats have come and gone in the years since the Conshelf series, but each has been built for a specific research project or group of tasks. There’s never really been a permanent habitat established for general research into the biochemistry of the ocean.

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See This Casio? Watch It Unlock My Tesla!

September 4, 2020 by Kristina Panos 2 Comments

The whole point of gaining the remote unlock ability for our cars was to keep us from suffering the indignity of standing there in the rain, working a key into the lock while the groceries get soaked. [Mattia Dal Ben] reports that even Teslas get the blues and don’t unlock reliably all the time, in spite of the price tag.

[Mattia] decided that a spare key card might be good to have around, and that building it into his Casio F-91W watch would put the key as close at hand as it could be without getting an implant.

After programming a new J3A040-CL key card to match the car, getting the chip out was the easy part — just soak it in acetone until you can peel the layers apart. Then [Mattia] built a fresh antenna for it and wound it around the inside of a 3D printed back plate.

The hardest part seems to be the tuning the watch antenna to the resonant frequency expected by the car-side antenna. [Mattia] found that a lot of things mess with the resonant frequency — the watch PCB, casing, and even the tiny screws holding the thing together each threw it off a little bit.

Since the watch is less comfortable now, [Mattia] thought about making a new back from transparent resin, which sounds lovely to us. It looks as though the new plan is to move it to the front of the watch, with a resin window to show off the chip. That sounds pretty good, too. Check out the secret unlocking power after the break.

Casio watches are great, though we are more into the calculator models. Someone out there loves their F-91W so much that they made a giant wall clock version.

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The Astronomical Grit Of Ronald McNair

September 3, 2020 by Kristina Panos 23 Comments

There is more than one way to lead a successful life. Some people have all the opportunity in the world laid out before them, and it never does them any good. Others have little more than the determination and desire they’ve dredged up within themselves, and that grit turns out to be the abrasive that smooths the path ahead.

Ronald McNair succeeded despite poverty, racism, and an education system designed to keep Black people down. He became an accidental revolutionary at the age of nine, when he broke the color barrier in his small South Carolina town via the public library. This act of defiance in pursuit of education would set the course for his relatively short but full life, which culminated in his career as a Space Shuttle mission specialist.

Rule-Breaker with a Slide Rule

Ronald McNair was born October 21, 1950 in Lake City, South Carolina, the second of three sons, to Pearl and Carl McNair. His mother was a teacher, and encouraged his love of reading. Ronald’s father, Carl was an auto mechanic who never finished high school and always regretted it. Though the family was poor, Ron grew up surrounded by books, music, and support.

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Don’t Slack Off On Updating Your Status

September 2, 2020 by Kristina Panos 16 Comments

Displaying an accurate status in Slack (or whatever other employer-provided collaboration program you may be forced to run) is crucial in 2020. If you need to make a sandwich or take the dog out real quick, but you don’t update your status to show yourself as away, you might come back to a string of increasingly concerned or frustrated messages with lots of annoying question marks and the occasional interrobang.

[Becky Stern] decided that a physical interface would be a far more fun way to keep tabs on her status, and an excellent visual reminder to actually do it. We totally agree. Inside the box is a NodeMCU which is using [Brian Lough]’s Slack API library for Arduino. This made it easy for [Becky] to create a switch/case selector of statuses, and in each of these she can set the presence token as auto or away, and show a custom message with an appropriate emoji. These of course match the emoji semi-circling the selector, which is a rotary switch with a really nice knob.

While we’re on the subject of Slack notifiers, how about a companion cat to wave when you’ve been mentioned?

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