Circuit Boards You Can Stretch: Liquid Metal Nanomaterials Make A Strange Flex

November 19, 2020 by Dan Maloney 9 Comments

If you think polyimide-based flexible PCBs are cool, wait until you get a load of what polymerized liquid metal networks can do.

Seems like [CNLohr] has some pretty cool friends, and he recently spent some time with a couple of them who are working with poly LMNs and finding out what they’re good for. Poly LMNs use a liquid metal composed of indium and gallium that can be sprayed onto a substrate through a laser-cut stencil. This results in traces that show the opposite of expected behavior; where most conductors increase in resistance when stretched, pol LMNs stay just as conductive no matter how much they’re stretched.

The video below shows [CNLohr]’s experiments with the stuff. He brought a couple of traditional PCB-based MCU circuits, which interface easily with the poly LMN traces on a thick tape substrate. Once activated by stretching, which forms the networks between the liquid metal globules, the traces act much like copper traces. Attaching SMD components is as simple as sticking them to the tape — no soldering required. The circuits remain impressively stretchy without any apparent effect on their electrical properties — a characteristic that should prove interesting for wearables circuits, biological sensors, and a host of real-world applications.

While poly LMNs aren’t exactly ready for the market yet, they don’t seem terribly difficult to make, requiring little in the way of exotic materials or specialized lab equipment. We’d love to see someone like [Ben Krasnow] pick this up and run with it — it seems right up his alley.

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Colorful Quinary Clock Makes The Most Out Of Five Neopixels

November 19, 2020 by Dan Maloney 14 Comments

If binary digits are bits, are quinary digits “quits”? Perhaps, but whatever you call them, you’re going to have to wrap your head around some new concepts in order to make sense of this quinary display clock.

Why quinary? [Spike Snell] wanted to minimize the number of LEDs, and 5² is enough to cover all 24 hours. Binary clocks may have geek chic, but there are only so many ways to display ones and zeros.

[Spike]’s clock is unique because it shows each quit using a single WS2812 Neopixel. The values zero through four are each represented by a different color, meaning the user needs to memorize which color goes with which value, which we suspect is the hardest part of learning this clock. The clock’s software is fairly simple and runs on an ESP8266, and uses NTP to keep on track. The clock self-adjusts for Daylight Savings time, and it has a nice feature that dims the display in the evening to make living with it easier.

Even for those not up on their base-five arithmetic, [Spike]’s clock is still a nice, slowly evolving abstract art piece. And for those who grok the quinary clock, perhaps a career awaits you in an alternate future where bi-quinary relay computers caught on.

Another Kind Of “Bare Metal”: 6502 Computer Powers RPN Calculator

November 17, 2020 by Dan Maloney 11 Comments

[Mitsuru Yamada] states that one of the goals for this 6502 computer build was to make it strong enough to survive real-world usage. In that regard alone we’d call this a success; the die-cast aluminum enclosures used are a little blast from the past and lend a nice retro industrial look to the project. The main chassis of the computer fairly bristles with LEDs and chunky toggle switches for setting the data and address busses. The interior is no less tidy, with the 6502 microprocessor — date code from 1995 — and associated support chips neatly arranged on perf board. The construction method is wire wrapping, in keeping with the old-school look and feel. Even the hand-drawn schematic is a work of art — shades of [Forrest Mims].

As for programming, this machine is as low-level as it gets. Nothing but 6502 machine language here, entered manually with the toggle switches, or via an externally programmed ROM. The machine can only address 1k of memory, a limit which the code to support the RPN calculator add-on [Yamada] also built brushes up against, at 992 bytes. The calculator keypad has a 20-key matrix pad and an eight-digit dot-matrix LED display, and can do the four basic operations on fixed-point binary-coded decimal inputs. The brief video below shows the calculator in action.

We love the look of this build and we’re eager to see more like it. We’ve seen a ton of 6502 builds from discrete chips lately, and while we love those too, it’s nice to see one of the big old DIPs put back in action for a change.

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Gorgeous Mini-Lathe Makes The Most Out Of Wood And Metal

November 16, 2020 by Dan Maloney 32 Comments

It’s a cliche that the only machine tool that can make copies of itself is the lathe. It’s not exactly true, but it’s a useful adage in that it points out that the ability to make big round things into smaller round things, and to make unround things into round things, is a critical process in so many precision operations. That said, making a lathe primarily out of wood presents some unique challenges in the precision department

This isn’t [Uri Tuchman]’s first foray into lathe-building. Readers may recall the quirky creator’s hybrid treadle-powered and electric lathe, also primarily an exercise in woodworking. That lathe has seen plenty of use in [Uri]’s projects, turning both wood and metal stock into parts for his builds. It wasn’t really optimal for traditional metal turning, though, so Mini-Lathe 2 was undertaken. While the bed, headstock, and tailstock “castings” are wood — gorgeously hand-detailed and finished, of course — the important bits, like the linear slides for the carriage and the bearings in the headstock, are all metal. There’s a cross-slide, a quick-change tool post, and a manual lead screw for the carriage. We love the finely detailed brass handcranks, which were made on the old lathe, and all of the lovely details [Uri] always builds into his projects.

Sadly, at the end of the video below we see that the lathe suffers from a fair amount of chatter when turning brass. That’s probably not unexpected — there’s not much substitute for sheer mass whenit comes to dampening vibration. We expect that [Uri] will be making improvements to the lathe in the coming months — he’s not exactly one to leave a job unfinished.

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Harnessing Your Creativity Hack Chat

November 16, 2020 by Dan Maloney No comments

Join us on Wednesday, November 18th at noon Pacific for the Harnessing Your Creativity Hack Chat with Leo Fernekes!

(Note: this Hack Chat was rescheduled from 10/14/2020.)

You’re sitting at your bench, surrounded by the tools of the trade — meters and scopes, power supplies and hand tools, and a well-stocked parts bin. Your breadboard is ready, your fingers are itching to build, and you’ve got everything you need to get started, but — nothing happens. Something is missing, and if you’re like many of us, it’s the one thing you can’t get from eBay or Amazon: the creative spark that makes innovation happen.

Creativity is one of those things that’s difficult to describe, and is often noticed most when it’s absent. Hardware hacking requires great buckets of creativity, and it’s not always possible to count on it being there exactly when it’s called for. It would be great if you could somehow reduce creativity to practice and making it something as easy to source for every project as any other commodity.

While Leo Fernekes hasn’t exactly commoditized creativity, judging from the breadth of projects on his YouTube channel, he’s got a pretty good system for turning ideas into creations. We’ve featured a few of his builds on our pages, like a discrete transistor digital clock, the last continuity tester you’ll ever need, and his somewhat unconventional breadboarding techniques. Leo’s not afraid to fail and share the lessons learned, either.

His projects, though, aren’t the whole story here: it’s his process that we’re going to discuss. Leo joins us for this Hack Chat to poke at the creative process and see what can be done to remain rigorous and systematic in your approach but still make the process creative and flexible. Join us with your questions about finding the inspiration you need to turn parts and skills into finished projects that really innovate.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, November 18 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Automatic Winder Takes The Drudgery Out Of Tesla Coil Builds

November 16, 2020 by Dan Maloney 11 Comments

What is it about coil winding automation projects that’s just so captivating? Maybe it’s knowing what a labor saver they can be once you’ve got a few manually wound coils under your belt. Or perhaps it’s just the generally satisfying nature of any machine that does an exacting task smoothly and precisely. Whatever it is, this automatic Tesla coil winder has it in abundance.

According to [aa-epilectrik]’s account, the back story of this build is that while musical Tesla coils are a big part of the performance of musical group ArcAttack, they’re also cool enough in their own right to offer DIY kits for sale. This rig takes on the job of producing the coils, which at least takes some of the drudgery out of the build. There’s no build log, but there are enough details on reddit and Instagram to work out the basics. The main spindle is driven by a gearmotor while the winding carriage translates along a linear slide thanks to a stepper-driven lead screw. The spool holding the fine magnet wire needs to hold proper tension to prevent tangling; this is achieved through by applying some torque to the spool with a small DC motor.

There are some great design elements in this one, not least being the way tension is controlled by measuring the movement of an idler pulley using a linear pot. At top speed, the machine looks like it complete a coil in just about three minutes, which seems pretty reasonable with such neat results. Another interesting point: ArcAttack numbers [Anouk Wipprecht], whom we’ve featured a couple of times on these pages, among its collaborators. Small world.

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Hackaday Links: November 15, 2020

November 15, 2020 by Dan Maloney 13 Comments

Now that we drive around cars that are more like mobile data centers than simple transportation, there’s a wealth of data to be harvested when the inevitable crashes occur. After a recent Tesla crash on a California highway, a security researcher got a hold of the car’s “black box” and extracted some terrifying insights into just how bad a car crash can be. The interesting bit is the view of the crash from the Tesla’s forward-facing cameras with object detection overlays. Putting aside the fact that the driver of this car was accelerating up to the moment it rear-ended the hapless Honda with a closing speed of 63 MPH (101 km/h), the update speeds on the bounding boxes and lane sensing are incredible. The author of the article uses this as an object lesson in why Level 2 self-driving is a bad idea, and while I agree with that premise, the fact that self-driving had been disabled 40 seconds before the driver plowed into the Honda seems to make that argument moot. Tech or not, someone this unskilled or impaired was going to have an accident eventually, and it was just bad luck for the other driver.

Last week I shared a link to Scan the World, an effort to 3D-scan and preserve culturally significant artifacts and create a virtual museum. Shortly after the article ran we got an email from Elisa at Scan the World announcing their “Unlocking Lockdown” competition, which encourages people to scan cultural artifacts and treasures directly from their home. You may not have a Ming Dynasty vase or a Grecian urn on display in your parlor, but you’ve probably got family heirlooms, knick-knacks, and other tchotchkes that should be preserved. Take a look around and scan something for posterity. And I want to thank Elisa for the link to the Pompeiian bread that I mentioned.

The Defense Advanced Research Projects Agency (DARPA)has been running an interesting challenge for the last couple of years: The Subterranean (SubT) Challenge. The goal is to discover new ways to operate autonomously below the surface of the Earth, whether for mining, search and rescue, or warfare applications. They’ve been running different circuits to simulate various underground environments, with the most recent circuit being a cave course back in October. On Tuesday November 17, DARPA will webcast the competition, which features 16 teams and their autonomous search for artifacts in a virtual cave. It could make for interesting viewing.

If underground adventures don’t do it for you, how about going upstairs? LeoLabs, a California-based company that specializes in providing information about satellites, has a fascinating visualization of the planet’s satellite constellation. It’s sort of Google Earth but with the details focused on low-earth orbit. You can fly around the planet and watch the satellites whiz by or even pick out the hundreds of spent upper-stage rockets still up there. You can lock onto a specific satellite, watch for near-misses, or even turn on a layer for space debris, which honestly just turns the display into a purple miasma of orbiting junk. The best bit, though, is the easily discerned samba-lines of newly launched Starlink satellites.

A doorbell used to be a pretty simple device, but like many things, they’ve taken on added complexity. And danger, it appears, as Amazon Ring doorbell users are reporting their new gadgets going up in flame upon installation. The problem stems from installers confusing the screws supplied with the unit. The longer wood screws are intended to mount the device to the wall, while a shorter security screw secures the battery cover. Mix the two up for whatever reason, and the sharp point of the mounting screw can find the LiPo battery within, with predictable results.

And finally, it may be the shittiest of shitty robots: a monstrous robotic wolf intended to scare away wild bears. It seems the Japanese town of Takikawa has been having a problem with bears lately, so they deployed a pair of these improbable looking creatures to protect themselves. It’s hard to say what’s the best feature: the flashing LED eyes, the strobe light tail, the fact that the whole thing floats in the air atop a pole. Whatever it is, it seems to work on bears, which is probably good enough. Take a look in the video below the break.

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