Pan-Tilt Head For Camera Motion Control

Historically, moving and pointing a camera while filming was the job of a highly-skilled individual. However, there are machines that can do that, enabling all kinds of fancy movement that is difficult or impossible for a human to recreate. A great example is this pan-tilt build from [immofoto3d.]

The build uses a hefty cradle to mount DSLR-size cameras or similar. It’s controlled in the tilt axis by a chunky NEMA 17 stepper motor hooked up to a belt drive for smooth, accurate movement. Similarly, another stepper motor handles the pan axis, with an option for upgrade if you have a heavier camera rig that needs more torque to spin easily. Named Gantry Bot, it’s an open-source design with source files available, so you can make any necessary tweaks on your own. You will have to bring your own control mechanism, though—telling the stepper motors what to do and how fast to do it is up to you.

It’s a heavy-duty build, this one, and you’ll really want a decent metal-capable CNC to get it done, along with a 3D printer for all the plastic pieces. With that said, we’ve featured some other similar builds that might be more accessible if you don’t have a hardcore machine shop in the basement. If you’ve got your own impressive motion rig in the works, be sure to notify the tipsline!

LED Printers: The Quiet Achievers You May Not Have Heard Of

Many different types of printers have entered the market over the years. Most of us are intimately familiar with the common inkjet and laser, both of which can be found in homes and offices all over the world. Then there are those old dot matrix printers that were so noisy in use, thermal printers, and even solid ink printers that occupied a weird niche for a time.

However, very little attention is ever paid to the LED printer. They’re not actually that uncommon, and they work in a very familiar way. It’s just that because these printers are so similar to an existing technology, they largely escaped any real notability in the marketplace. Let’s explore the inner workings of the printer tech that the world forgot.

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Making A 286 Think It’s Alive Again

[Nagy Krisztián] had an Intel 286 CPU, only… There was no motherboard to install it in. Perhaps not wanting the processor to be lonely, [Nagy] built a simulated system to bring the chip back to life.

Okay, 68 pins does look like a lot when you arrange them like that.

The concept is simple enough. [Nagy] merely intended to wire the 286 up to a Raspberry Pi Pico that could emulate other parts of a computer that it would normally expect to talk to. This isn’t so hard with an ancient CPU like the 286, which has just 68 pins compared to the 1000+ pins on modern CPUs. All it took was a PLCC-68 socket, an adapter PCB, a breadboard, and some MCP23s17 logic expanders to give the diminutive microcontroller enough I/O. With a bit of work, [Nagy] was able to get the Pi Pico running the 286, allowing it to execute a simple program that retrieves numbers from “memory” and writes them back in turn.

Notably, this setup won’t run the 286 at its full clock speed of 12 MHz, and it’s a long way off from doing anything complex like talking to peripherals or booting an OS. Still, it’s neat to see the old metal live again, even if it’s just rattling through a few simple machine instructions that don’t mean a whole lot. [Nagy] equates this project to The Matrix; you might also think of it as a brain in a jar. The 286 is not in a real computer; it’s just hooked up to a microcontroller stimulating its various pins in a way that is indistinguishable from its own perspective. Continue reading “Making A 286 Think It’s Alive Again”

Color Mixing Spray Paint On The Fly

One of the problems with being a graffiti artist is that you have to carry around a different spray can for each color you intend to use. [Sandesh Manik] decided to solve this problem by building a rig that can produce a wider range of colors by mixing the paint from several cans at once. Check it out in the video below.

The project is called Spectrum. It uses four off-the-shelf spray paint cans—colored red, blue, yellow, and white—and mixes them to create a wider range of colors. All four cans are hooked up to a single output nozzle via a nest of tubing and a four-to-one tube manifold.  Key to controlling the flow of paint is a custom device which [Sandesh] calls the “rotary pinch valve,” with one fitted to the feed line coming from each spray can. These valves use a motor-driven lever to pinch a plastic tube shut, allowing them to control the paint flow. This design keeps the mechanism and paint completely separate, which was important to stop paint from fouling the valves in short order. It also prevents backflow, which keeps the paint going towards the outlet and prevents ugly messes. By quickly actuating the valve, the paint flow from each can is modulated to mix various colors as desired.

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3D Print This MRI Safe Torque Wrench If You’re Rich

MRI machines come with a variety of safety warnings. Perhaps most importantly, you have to be very careful not to take ferrous metal objects anywhere near them, since strong magnetic fields can send them flying, causing damage and injuries. To that end, you might find yourself in need of magnetically-safe tools when working on such machines. [Sam Schmitz] recently whipped up a nifty example of an MRI-safe torque wrench himself.

The torque wrench mechanism, which operates in one direction only.

It’s a 3D printed design which can be produced on a Formlabs Fuse 1+ as a single piece in nylon using a selective laser sintering process. The torque wrench works in a deceptively simple manner. As the handle is rotated, a flap  mates with the flat side of a fin on the shaft. This allows the shaft to turn. However, apply more than 0.6 Nm of torque, and the fin will eventually give in, snapping over the lip and stopping any further rotation that would over-tighten the fastener. [Sam] suggests these printed torque wrenches largely come out to the correct torque spec when printed, and can survive a thousand cycles or more while remaining in a usable spec.

The wrench does have one drawback though—it is apparently painfully loud to use. When the handle snaps past the detent, the “click” is quite piercing. [Sam] has measured the sound at up to 125 dB. Not exactly the best when it comes to ear safety!

If you work on MRI machines regularly, you already have the tooling to do your job. However, it’s neat to see that such a specialized tool can be easily and reliably 3D printed… with the slight drawback that you need a $60,000 SLS printer to do it. SLS isn’t readily available at the DIY level just yet, but it is slowly getting there. We’re waiting with bated breath.

Driving WS2812Bs With Pure Logic

The WS2812B has become one of the most popular addressable LEDs out there. They’re easy to drive from just about any microcontroller you can think of. But what if you don’t have a microcontroller at all? [Povilas Dumcius] decided to try and drive the LEDs with raw logic only.

The project consists of a small board full of old-school ICs that can be used to drive WS2812Bs in a simplistic manner. A 74HC14 Schmitt trigger oscillator provides the necessary beat for this tune, generating an 800 kHz clock to keep everything in time and provide the longer pulse trains that represent logic one to a WS2812B. A phase-shifted AND gate generates the shorter pulses necessary to indicate logic zero. Meanwhile, a binary counter cycles through 24 bits (8 per R, G, and B) to handle color. Pressing each one of the three push-buttons allows each color channel to be activated or deactivated as desired. It can make the strip red, green, or blue, or combine the channels if you press multiple buttons at once. That’s all the control you get—it would take a bit more logic to enable variable levels of each channel. Certainly within the realms of possibility, though.

We’ve featured some other nifty tricks for driving WS2812Bs in unconventional ways, like using DMA hardware or even I2S audio outputs. If you’ve got your own tricks, don’t hesitate to notify the tipsline.

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Easily Replaceable USB-C Port Spawned By EU Laws

The USB-C port has become a defacto connectivity standard for modern devices, largely supplanting the ugly mess of barrel jacks and micro USB connectors that once cursed us. While their reliability is good, they don’t last forever, and can be a pain to replace in most devices if they do fail. However, a new part from JAE Electronics could change that.

The problem with replacing USB connectors in most hardware is that they’re soldered in place. To swap them out, you have to master both desoldering and soldering leads of a rather fine pitch. It’s all rather messy. In the interest of satisfying the EU’s new Ecodesign for Sustainable Products Regulation (ESPR), JAE Electronics has developed a USB-C connector that’s easier to replace. Rather than being soldered in, the part is simply clamped down on to a printed circuit board with small screws. As the part is torqued down, small gold-plated contacts are compressed into pads on the PCB to make the necessary contact.

The connector is fully compatible with USB 4 version 2.0. (Don’t ask us how they number these things anymore.) It comes in single and dual connector versions, and is capable of USB PD EPR at up to 240 W (5A/48V). The part does have some drawbacks—namely, the footprint of the metal-shelled part is somewhat larger than most soldered USB C connectors. Whether this precludes its use is very much an application-specific matter for product engineers to decide.

In any case, if you find yourself designing hardware with heavily-used USB C ports, you might find this part useful. It’s not widely available yet, but some parts should be landing at Mouser in coming months. We’ve explored some of the ways USB-C connectors can be fouled and damaged before, too. Sound off with your opinions on this new part in the comments.

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