Mining And Refining: Cobalt, The Unfortunately Necessary Metal

The story of humankind is largely a tale of conflict, often brought about by the uneven distribution of resources. For as long as we’ve been down out of the trees, and probably considerably before that too, our ancestors have been struggling to get what they need to survive, as often as not at the expense of another, more fortunate tribe. Food, water, land, it doesn’t matter; if They have it and We don’t, chances are good that there’s going to be a fight.

Few resources are as unevenly distributed across our planet as cobalt is. The metal makes up only a fraction of a percent of the Earth’s crust, and commercially significant concentrations are few and far between, enough so that those who have some often end up at odds with those who need it. And need it we do; what started in antiquity as mainly a rich blue pigment for glass and ceramics has become essential for important industrial alloys, high-power magnets, and the anodes of lithium batteries, among other uses.

Getting access to our limited supply of cobalt and refining it into a useful metal isn’t a trivial process, and unfortunately its outsized importance to technological society forces it into a geopolitical role that has done a lot to add to human misery. Luckily, market forces and new technology are making once-marginal sources viable, which just may help us get the cobalt we need without all the conflict.

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Playdate Handheld Turned Typewriter

The Playdate is an interesting gaming system. It’s a handheld, has a black and white screen, and superficially reminds us a little bit of the original Game Boy, right down to the button layout. But the fact that it has a second controller that pops out of the side, that this controller is a crank, and that the whole system was made by the same people that made Untitled Goose Game, makes us quite intrigued. Apparently it has made an impact on others, too, because this project turns the gaming system into a typewriter.

The Playdate doesn’t have native support for USB accessories unless it’s plugged into this custom 3D printed dock. Inside of the dock is a Teensy 4.1 which handles some translation between the keyboard and the console. Once the dock is taken care of the text editor needs to be side-loaded to the device as well. The word processor has the ability to move the cursor around, insert and delete text, and the project’s creator, [t0mg], plans to add more features in future versions like support for multiple files, changing the font, and a few other things as well.

For anyone interested in recreating this project, all of the printable files, the text editor, and the schematics are all available in the GitHub repo. It’s an impressive project for a less well-known console that we haven’t seen many other hacks for, unless you count this one-off Arduboy project which took some major inspiration from the Playdate’s crank controller.

Kodak Film Factory Revealed

Anybody born before the mid 1990s will likely remember film cameras being used to document their early years.  Although the convenience of digital cameras took over and were then themselves largely usurped by mobile phones, there is still a surprising variety of photographic film being produced.  Despite the long pedigree, how many of us really know what goes into making what is a surprisingly complex and exacting product? [Destin] from SmarterEveryDay has been to Rochester, NY to find out for himself and you can see the second in a series of three hour-long videos shedding light on what is normally the strictly lights-out operation of film-coating.

Kodak first digital camera 1975
Kodak’s first attempt at a digital camera in 1975. The form-factor still left something to be desired…

Kodak have been around in one form or another since 1888, and have been producing photographic film since 1889. Around the turn of the Millennium, it looked as though digital photography (which Kodak invented but failed to significantly capitalize on) would kill off film for good, and in 2012 Kodak even went into Chapter 11 bankruptcy, which gave it time to reorganize the business.

They dramatically downsized their film production to meet what they considered to be the future demand, but in a twist of fortunes, sales have surged in the last five years after a long decline. So much so, in fact, that Kodak have gradually grown from running a single shift five days per week a few years ago, to a 24/7 operation now. They recently hired 300 Film Technicians and are still recruiting for more, to meet the double-digit annual growth in demand.

[Destin] goes to great lengths to explain the process, including making a 3D model of the film factory, to better visualize the facility, and lots of helpful animations.  The sheer number of steps is mind-boggling, especially when you consider the precision required at every step and the fact that the factory runs continuously… in the dark, and is around a mile-long from start to finish.  It’s astonishing to think that this process (albeit at much lower volumes, and with many fewer layers) was originally developed before the Wright Brothers’ first powered flight.

We recently covered getting a vintage film scanner to work with Windows 11, and a little while back we showed you the incredible technology used to develop, scan and transmit film images from space in the 1960s.

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A digital caliper connected to a tablet computer

Custom Interface Adds USB And Wi-Fi To Digital Calipers

Although old-school machinists typically prefer the mechanical vernier scale on their trusty calipers, many users nowadays buy calipers with a digital readout. These models often come with additional features like differential measurements, or a “hold” function for those situations where you have to maneuver the instrument somewhere deep inside a machine. Another useful feature is a data link that lets you log your measurements on a computer directly instead of manually entering all the values.

The VINCA-branded caliper that [Liba2k] bought has such a data link feature, which requires a USB adapter that’s sold separately. There is a micro-USB connector on the tool itself, but instead of implementing a USB interface, this is used to carry a proprietary serial protocol — a design decision that ought to be classified as a felony if you ask us. Rather than buying the official USB adapter, [Liba2k] decoded the protocol and built his own interface called VINCA Reader that can connect through either USB or Wi-Fi.

The serial format turned out to be a simple serial bus that clocks out 24 bits at a time. In order to adapt its 1.2 V signal level to the 3.3 V used by an ESP32, [Liba2k] designed a simple level shifter circuit using a handful of discrete components. The ESP can communicate with the computer through its Wi-Fi interface, for which [Liba2k] wrote a spreadsheet-like application; alternatively, an ordinary USB cable can be connected to emulate a keyboard for use with any other software.

With its added Wi-Fi feature, the VINCA Reader is actually more complete than the official USB adapter, and will probably be cheaper as well. The serial interface appears to be common to all caliper manufacturers, although many went for a more sensible connector than micro-USB. An automated readout system is particularly handy if you have to make thousands of similar measurements.

An exploded diagram of the spot welder. Shown are the capacitor bank, trigger, 12 V relay, DC power input, power out, step up converter, voltmeter, industrial SCR module, and capacitor bank.

Hackaday Prize 2022: A Not-So-Smart Spot Welder

DIY spot welders often use high-powered components that can be a bit frightening, given the potential for dangerous malfunctions. [Wojciech “Adalbert” J.] designed his capacitive discharge spot welder to be safe, easy to build, and forego the microcontroller.

Many projects work great with just a single Li-ion cell, but when you need more power, you’ve got to start connecting more cells together into a battery. [Wojciech]’s spot welder is designed to be just powerful enough to weld nickel tabs onto a cell without any overkill. The capacitor bank uses nineteen Nichicon UBY 7500uF/35V capacitors, all wired in parallel using solder wick saturated with solder. They sit atop on a perfboard with metallicized holes to carry the high current.

[Wojciech] has detailed every step of building the welder, including changes to the off-the-shelf relay board and adding a potentiometer to the step-up converter board. The level of detail makes this seem like a good starting place if you’re hoping to hop into the world of DIY spot welders. Safe is always a relative term when dealing with high powered devices, so be careful if you do attempt this build!

DIY spot welders have graced these digital pages many times, including this one built with safety in mind, and this other one that was decidedly not.

HunterCatNFC tool

Hunt Down NFC Signals With This NFC Multi Tool

NFC hacking can be a daunting task with many specialized tools, a proliferation of protocols, and a multitude of different devices. [ElectronicCats] has done a lot of work to try to make this investigation accessible by creating an open-source, hardware-certified NFC tool called the HunterCatNFC that can read and emulate a multitude of NFC devices.

The HunterCatNFC device is meant to be portable and self contained, with LED indicator lights that can give information about the various modes, and feedback about what data is being received. At its core, the HunterCatNFC has an NXP PN7150 NFC controller chip to handle the NFC communication. The main processing controller is a Microchip SAMD21 which also provides USB functionality, and the whole device is powered by a 3.7V 150mAh Li-ion battery.

The HunterCatNFC has three main modes, ’emulation’, ‘read/write’ and ‘peer-to-peer’. Emulation mode allows the HunterCatNFC to mimic the functionality of a passive NFC device, only responding when an NFC reader issues a request. The read/write mode allows it to emulate an NFC reader or writer, with the ability to communicate with nearby passive NFC devices. The peer-to-peer mode gives the device the ability to have two way communication, for instance, between two HunterCatNFC devices.

We’ve covered NFC hacking before, including the Flipper Zero. The HunterCatNFC is a fine addition to the NFC hackers arsenal of tools with some very nice documentation to learn from. For those not wanting to send out their own boards to be printed and assembled, [ElectronicCats] has them for sale.

Video after the break!

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Barilla’s Open Source Tool For Perfect Pasta

Cooking pasta is perhaps one of the easiest things you can do in the kitchen, second only to watching a pot of water boil. But as pasta maker Barilla points out on their website, you can reduce your meal’s CO₂ emissions by up to 80% if you simply let the pasta sit in the hot water rather than actively boil it the whole time — a technique known as passive cooking.

The trick is getting the timing right, so in a fairly surprising move, Barilla has released the design for an open source device that will help you master this energy-saving technique. Granted it’s not a terribly complex piece of hardware, consisting of little more than an Arduino Nano 33 BLE, an NTC probe, and a handful of passive components wrapped up in a 3D-printed case. But the documentation is great, and we’ve got to give Barilla credit for going way outside of their comfort zone with this one.

Magnets in the 3D printed case let it stick to the lid of your pot, and when it detects the water is boiling, the gadget alerts your phone (at least for this version of the device, an Android or iOS application is required) that it’s time to put in the pasta. A few minutes later it will tell you when you can turn off the burner, after which it’s just a matter of waiting for the notification that your passively-cooked pasta is ready to get pulled out.

Like the prop making video Sony put out after the release of Ghostbusters: Afterlife, we recognize that on some level this is an advertisement for Barilla pasta. But if developing useful open source gadgets that can be built by the public is what a company wants to spend their advertising dollars on, you won’t catch us complaining. Hell, we might even spring for a box of Barilla next time we’re in the store.

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