Mods Make A Stock Keyboard Your Own

May 7, 2022 by 2 Comments

Trust me, you don’t have to build your own keyboard from the deskpad up to be happy or feel like one of the cool kids. Sure, it doesn’t hurt, but not everyone is able to or even wants to start from next to nothing. Take [Roger] for example. [Roger] started with a stock mechanical keeb — the Ultimate Hacking Keyboard (UHK) — which can be outfitted with magnetic add-on modules such as a thumb key cluster, trackball, trackpoint, and touch pad, and made it his own.

While the stock board that you choose may not be so option-laden, there are plenty of other things one can do to customize things, and [Roger] did basically all of them. The Kailh browns that the UHK came with were too loud, so [Roger] swapped them out for Zilent V2 Silent tactiles and dampened the case with plenty of neoprene foam.

[Roger] frequently switches between two keyboard layouts, which got confusing at times. But instead of boring blank keycaps, he scrounged around until he found a cool set. (We do like the way they look with the wood wrist rests.) Speaking of those wrist rests, the right one is carved out and hiding a 10,000 mAh power bank, because [Roger] also made the UHK wireless using one of those often-out-of-stock BT-500 Bluetooth adapters. This allows him to switch between two PCs with a keyboard shortcut.

Think you want to go split, but not sure about key wells and column stagger and all that jazz? Something like the UHK is a good place to start, because it takes the familiar brick wall layout and breaks it into two pieces. No idea what you want? Check out the split keyboard finder.

Re-imagining The Resistor Color Code Cheat Sheet

May 7, 2022 by 108 Comments

Some people look at a venerable resource like resistor color code charts and see something tried and true, but to [Andrew Jeddeloh], there’s room for improvement. A search for a more intuitive way is what led to his alternate cheat sheet for resistor color codes.

Color code references typically have a reader think of a 560 kΩ resistor as 56 * 10 kΩ, but to [Andrew], that’s not as simple as it could be. He suggests that it makes more sense for a user to start with looking up the colors to make 5.6 (green-blue), then simply look up that a following yellow band means resistance in the 100 kΩ range (assuming a four-band resistor); therefore 560 kΩ is green-blue-yellow.

The big difference is that the user is asked to approach 560 kΩ not as 56 * 10 kΩ, but as 5.6 * 100 kΩ. [Andrew] shares a prototype of a new kind of chart in his post, so if you have a few minutes, take it for a spin and see what you think.

Is his proposed method more intuitive, or less? We think [Andrew] makes a pretty good case, but you be the judge. After all, just because something has always been so doesn’t mean there isn’t room for improvement. This happens to apply nicely to resistors themselves, in fact. It may seem like through-hole resistors have always had color bands, but that is not the case.

Flexures Make This Six-DOF Positioner Accurate To The Micron Level

May 6, 2022 by 26 Comments

It’s no secret that we think flexures are pretty cool, and we’ve featured a number of projects that leverage these compliant mechanisms to great effect. But when we saw flexures used in a six-DOF positioner with micron accuracy, we just had to dig a little deeper.

The device is known as the Hexblade, and it comes to us from the lab of [Jonathan Hopkins] at UCLA. We have to admit that at times, the video below feels a little like the “Turbo Encabulator” schtick — “three identical decoupled actuation limbs arranged in an axisymmetric configuration” may be perfectly descriptive, but it does not flow trippingly from the tongue. Hats off to [Professor Hopkins] for nailing the narration, though, and really, once you get a handle on the jargon, it all makes perfect sense. The platform is supported by a total of six flexures, which look like bent pieces of sheet metal but are actually cut from a solid block of material using wire EDM. Three of the flexures are oriented in the plane of the platform, while the other three are perpendicular to it. The far end of each flexure is connected to a voice-coil actuator that is surrounded by another flexure, this one in a parallelogram arrangement. The six actuators can move the platform smoothly through three linear translations (X, Y, and Z) and three rotations (roll, pitch, and yaw).
The platform’s range of motion is limited, but the advantages of using flexures as bearings are clear — there’s no backlash or hysteresis, and the voice coils can control the position of the stage to micron accuracy. Something like the Hexblade would be an ideal positioner for microscopy, and we can imagine an even smaller version, perhaps even a MEMS-fabricated one for nanomanufacturing applications. The original concept of the Hexblade serving as the print head for a fabrication robot for space applications is pretty cool, too, and we’d venture to say that a homebrew version of this probably isn’t out of reach either.

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Tree Forks As Natural Composite Joints In Architecture

May 6, 2022 by 28 Comments

A problem facing architects when designing complex three-dimensional structures lies in their joints, which must be strong enough to take the loads and vector forces applied by the structure, yet light enough not to dominate it. Many efforts have been made to use generative design techniques or clever composites to fabricate them, but as Dezeen reports, a team at MIT are exploring an unexpected alternative in the form of naturally occurring tree forks.

The point at which a tree branch forks from its trunk is a natural composite material formed of an interlocking mesh of wood grain fibres. Timber processors discard these parts of the tree as they interfere with the production of smooth timber, but the same properties that make them support the weight of a branch are it seems perfect for the architects’ needs.

The clever part of the MIT team’s work lies in scanning and cataloguing a library of forks, allowing them to be matched from the database to vertices in an architectural design. The forks are subject to minimal machining before being incorporated into the structure, and to prove it the MIT folks have made a test structure. It’s not uncommon to see medieval barns or half-timbered houses using curved pieces of wood in their natural shapes, so it’s not surprising to see that this 21st century innovation isn’t an entirely new technique.

Pico Chording Keyboard Is Simultaneously Vintage And New

May 6, 2022 by 9 Comments

On paper, chording — that’s pressing multiple keys to create either a single character or a whole word — looks like one of the best possible input methods. Maybe not the best for speed, at least for a while, but definitely good for conserving the total number of keys. Of course, fewer keys also makes for an easier time when it comes to building keyboards (as long as you don’t have to code the chording software). In fact, we would venture to guess that the hardest part of building your own version of [CrazyRobMiles]’s Pico Chord Keyboard would be teaching your fingers how to work together to chord instead of typing one at a time.

[CrazyRobMiles] took inspiration from the Cykey chording design used for the Microwriter and later, the Microwriter Agenda that also featured a qwerty blister keyboard. Both featured small screens above the six keys — one for each finger, and two for the thumb. While the original Microwriter ran on an 8-bit microprocessor, Pico Chord Keyboard uses — you guessed it — the Raspberry Pi Pico.

We love that [CrazyRobMiles] went with four 14-segment displays, which gives it a nice old school feel, but used transparent keycaps over Kailh switches. This is actually important, because not only do the LEDs show what mode you’re in (alpha vs. numeric vs. symbols), they also teach you how to chord each letter in the special training game mode. Be sure to check it out in the video after the break.

Isn’t it cool that we live in a world of relatively big keyboards with few keys and tiny keyboards with all the keys?

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ElectriPop Turns Cut Mylar Into Custom 3D Structures

May 6, 2022 by 14 Comments

Mylar has a lot of useful properties, and as such as see it pop up pretty often, not just in DIY projects but in our day-to-day lives. But until today, we’ve never seen a piece of Mylar jump up and try to get our attention. But that’s precisely the promise offered by ElectriPop, a fascinating project from Carnegie Mellon University’s Future Interfaces Group.

The core principle at work here is fairly simple. When electrostatically charged, a strip of Mylar can be made to lift up vertically into the air. Cut that strip down the center, and the two sides will repel each other and produce a “Y” shape. By expanding on that concept with enough carefully placed cuts, it’s possible to create surprisingly complex three dimensional shapes that pop up once a charge is applied. A certain degree of motion can even be introduced by adjusting the input power. The video after the break offers several examples of this principle in action: such as a 3D flower that either stands up tall or wilts in relation to an external source of data, or an avatar that flails its arms wildly to get the user’s attention.

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Screwed Up: Can Technology Be A Substitute For Regular Maintenance

May 6, 2022 by 52 Comments

The bane of life for anyone who possesses a well-used pile of spanners is the humble nut and bolt. Durable and easy to fasten, over our lifetimes we must screw and unscrew them by the million. When they do their job they’re great, but too often they seize up solid, or more alarmingly, gradually undo themselves over time due to vibration or thermal stress. There are a host of products such as locking nuts or thread sealant to deal with this problem, but the Fraunhofer Institute have an idea which might just remove the worry surrounding important fastenings. Their work has resulted in a solar-powered bolt with an embedded sensor that phones home when the connection loosens, allowing an engineer to be dispatched with a spanner to tighten it up.

The sensor itself is a washer which reports the force placed upon it, when this reduces an alert is sent. Communication is via Fraunhofer’s own MIoTy low-power wide-area network (LPWAN) protocol, but we’d imagine that one of the many competitor technologies could also serve.

This is an interesting idea that could no doubt result in targeted maintenance catching faulty fastenings early and averting disaster in the infrastructure projects such as bridges and wind turbines that they mention. We worry slightly though, because these types of structures have lives not in the few years of most tech products but in centuries. Will an IoT bolt head sensor still be phoning home in a few decades time, or will the system rely on old bolts being replaced at regular intervals of a decade? It’s not unknown for disasters to be the result of failures in fastenings a century old, so we sincerely hope that authorities in charge of whatever bridge relies on these won’t be tempted to skimp on their replacements. Perhaps a guy with a spanner every few years might be a more dependable option.